Frequently Asked Questions

Product Information: Carbon Fiber C-Channel

What is DragonPlate Carbon Fiber C-Channel and how is it constructed?

DragonPlate Carbon Fiber C-Channel is a structural component featuring a 7-layer quasi-isotropic layup. This design provides enhanced torsional rigidity compared to I-beams or hat stiffeners. The C-channel is engineered for high strength-to-weight ratio and features a textured finish on both sides for improved bonding. Note: Maximum temperature rating is 140°F; applications requiring higher temperature resistance may need alternative products.

What dimensions and specifications are available for DragonPlate Carbon Fiber C-Channel?

DragonPlate C-Channels are available in widths of 2", 4", and 6", with leg lengths of 1.5" and thickness of 0.0625". Standard lengths are 24" and 48". Ply orientation is woven 0/90 and ±45, fiber modulus is 33 Msi, and approximate density is 0.05 lb/in³. Approximate weights range from 0.366 lb to 1.331 lb depending on size. Note: Custom dimensions outside these ranges require a quote and may have longer lead times.

How does the C-channel compare to aluminum structural components?

DragonPlate C-channel is designed to replace aluminum structural components, offering reduced weight and enhanced strength. Its shape allows teams to preserve the original design of aluminum beams, minimizing changes to overall structure. Note: Aluminum may be preferable for applications requiring higher temperature resistance or specific regulatory certifications not met by carbon fiber.

Pricing & Customization

What are the prices for DragonPlate Carbon Fiber C-Channel?

Prices for DragonPlate C-Channel range from $208.48 to $461.90 depending on width and length. For example, a 2" x 1.5" x 24" C-channel is $208.48, while a 6" x 1.5" x 48" C-channel is $461.90. Note: Custom sizes or profiles may incur additional costs and require a quote.

Can DragonPlate C-Channel be customized for specific projects?

Yes, DragonPlate offers custom CNC cutting and proprietary universal tooling to manufacture C-channel profiles to your specifications. Custom widths (2–7 inches), leg lengths (up to 1.75 inches), and thicknesses are available. Submit a CAD drawing for a custom quote. Note: Custom orders may have longer lead times and minimum order requirements.

Features & Capabilities

What are the key performance benefits of DragonPlate Carbon Fiber C-Channel?

The C-channel offers high torsional rigidity, optimal strength-to-weight ratio, and versatile bonding surfaces. Its quasi-isotropic layup ensures consistent mechanical properties across orientations. Note: Maximum temperature rating is 140°F; for higher temperature applications, consider DragonPlate's high-temperature product line.

How does DragonPlate ensure quality and compliance for its C-Channel products?

DragonPlate C-Channel is manufactured under ISO 9001:2015 quality standards at the Elbridge, New York facility. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments and is advancing toward CMMC Level 2. Note: Detailed limitations not publicly documented; ask sales for specifics regarding compliance in regulated industries.

Use Cases & Applications

What industries and applications are DragonPlate C-Channels suitable for?

DragonPlate C-Channels are used in aerospace, robotics, industrial automation, and frame construction projects where weight reduction and structural strength are critical. They are also suitable for replacing aluminum beams while preserving original design geometry. Note: For applications requiring flame-retardant or biocompatible materials, verify product suitability with DragonPlate sales.

Can DragonPlate C-Channel be used for bonding in multiple orientations?

Yes, the C-channel's design and textured finish allow for bonding on multiple surfaces and orientations, making it more versatile than I-beams or hat stiffeners. Note: Proper surface preparation and adhesive selection are critical for optimal bonding performance.

Technical Documentation & Support

Where can I find technical documentation and CAD models for DragonPlate C-Channel?

Technical documentation, including CAD models and weights/specs, is available at dragonplate.com/cad-models and dragonplate.com/dragonplate-weights-specs. For adhesive compatibility, see the 3M Adhesives Catalog. Note: For custom profiles, contact DragonPlate for specific documentation.

How can I get support or request a custom quote for DragonPlate C-Channel?

Support is available via phone at 315-252-2559 or email at service@dragonplate.com. For custom CNC quotes, submit your CAD drawing through dragonplate.com/cnc-cutting-service. Note: Response times may vary based on project complexity and volume.

Implementation & Limitations

How easy is it to implement DragonPlate C-Channel in my project?

DragonPlate C-Channel is ready-to-use and can be cut, drilled, and bonded without specialized equipment. Technical guides and downloadable CAD models are available to simplify integration. Note: For highly specialized or regulated applications, consult DragonPlate for additional guidance.

What are the limitations of DragonPlate Carbon Fiber C-Channel?

Limitations include a maximum temperature rating of 140°F, and custom profiles may require longer lead times. For applications needing flame-retardant, biocompatible, or radiolucent materials, verify product suitability with DragonPlate sales. Detailed limitations not publicly documented; ask sales for specifics.

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Carbon Fiber C-Channel  

Great for strengthening structures

DragonPlate® carbon fiber C-channels have a 7-layer quasi-isotropic layup, giving them more torsional rigidity than I-beams or hat stiffeners. Carbon fiber C-channel has a high strength-to-weight ratio, making it great for strengthening structures or frame construction. The textured finish on both sides provides an excellent bonding surface for any application. C-channels are more versatile than I-beams or hat stiffeners because they can be bonded on multiple surfaces and orientations. Designers often seek to replace aluminum structural components with carbon fiber to reduce weight and enhance strength. C-channels are a viable alternative for teams looking to preserve the original shape of the aluminum beam and, thus, limit changes to the overall design. Are you interested in having our C-channel cut to your specifications? Please send us your CAD drawing for a custom CNC quote. Do you need a C-channel dimension not listed on our website? Our proprietary universal tooling lets us quickly manufacture custom C-channel profiles to your specifications. We can produce C-channels ranging from 2 to 7 inches wide with leg lengths up to 1.75 inches. Please contact us for a quote to produce any custom thickness, width, or leg length.
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Width
Height
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Thickness
Ply Orientation
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Fiber Modulus
Approx. Density
Approx. Weight
FDP*C*2x1.5x24 Carbon Fiber C-Channel - 2"B x 1.5"Lg x 24"L x 1/16"t
Finish: Texture/Texture
Length: 24"
Width: 2"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 0.366 lb
$208.48 Texture/Texture24"2"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in30.366 lb
FDP*C*2x1.5x48 Carbon Fiber C-Channel - 2"B x 1.5"Lg x 48"L x 1/16"t
Finish: Texture/Texture
Length: 48"
Width: 2"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 0.731 lb
$396.96 Texture/Texture48"2"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in30.731 lb
FDP*C*4x1.5x24 Carbon Fiber C-Channel - 4"B x 1.5"Lg x 24"L x 1/16"t
Finish: Texture/Texture
Length: 24"
Width: 4"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 0.517 lb
$222.04 Texture/Texture24"4"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in30.517 lb
FDP*C*4x1.5x48 Carbon Fiber C-Channel - 4"B x 1.5"Lg x 48"L x 1/16"t
Finish: Texture/Texture
Length: 48"
Width: 4"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 1.034 lb
$424.08 Texture/Texture48"4"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in31.034 lb
FDP*C*6x1.5x24 Carbon Fiber C-Channel - 6"B x 1.5"Lg x 24"L x 1/16"t
Finish: Texture/Texture
Length: 24"
Width: 6"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 0.666 lb
$240.95 Texture/Texture24"6"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in30.666 lb
FDP*C*6x1.5x48 Carbon Fiber C-Channel - 6"B x 1.5"Lg x 48"L x 1/16"t
Finish: Texture/Texture
Length: 48"
Width: 6"
Height: 1.5"
Leg Length: 1-1/2"
Thickness: 0.0625"
Ply Orientation: Woven 0/90 and ±45
Max Temperature: 140 F
Fiber Modulus: Standard (33 Msi)
Approx. Density: 0.05 lb/in3
Approx. Weight: 1.331 lb
$461.90 Texture/Texture48"6"1.5"1-1/2"0.0625"Woven 0/90 and ±45140 FStandard (33 Msi)0.05 lb/in31.331 lb
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