Frequently Asked Questions
Product Information: Carbon Fiber Prepreg Birch Core Sheets
What are DragonPlate Carbon Fiber Prepreg Birch Core Sheets?
DragonPlate Carbon Fiber Prepreg Birch Core Sheets are lightweight composite panels featuring a birch wood core and carbon fiber skins. The birch core provides toughness and machinability, while the carbon fiber skins (0/90 degree uni-directional with twill weave face sheets) add strength and stiffness. Each skin is approximately 0.03 inches thick, adding about 0.06 inches (1.5mm) to the core thickness. Note: These sheets are available with a satin finish on both sides and offer options for high modulus and ultra-high modulus carbon fiber for increased stiffness. Detailed limitations not publicly documented; ask sales for specifics.
What sizes and thicknesses are available for Carbon Fiber Prepreg Birch Core Sheets?
Available sizes include 24" x 24" and 24" x 36". Thickness options are 1mm, 2mm, 3mm, and 4mm. Each sheet features a satin finish on both sides. Note: Custom sizes may be available through DragonPlate's custom fabrication services; contact sales for details.
What is the composition and structure of the Carbon Fiber Prepreg Birch Core Sheets?
Each sheet consists of a birch wood core with carbon fiber skins on both sides. The skins are made from 0/90 degree uni-directional carbon fiber with twill weave face sheets. The carbon fiber skin thickness is approximately 0.03 inches per side, totaling about 0.06 inches (1.5mm) added to the core thickness. Note: Ultra-high modulus (UHM) carbon fiber options are subject to export restrictions and require additional documentation.
What finish is available for these sheets?
All Carbon Fiber Prepreg Birch Core Sheets are supplied with a smooth satin finish on both sides. This finish is standard for all listed sizes and thicknesses. Note: Other finishes may be available for different DragonPlate products, but not for this specific sheet type.
Are high modulus or ultra-high modulus carbon fiber options available?
Yes, Carbon Fiber Prepreg Birch Core Sheets are available with high modulus and ultra-high modulus (UHM) carbon fiber options, which significantly increase the stiffness of the panel. Note: UHM options are subject to export restrictions and require completion of a PDF form detailing end use. Both the customer and application must be vetted before shipment. Download the UHM form.
Pricing & Availability
What are the prices for Carbon Fiber Prepreg Birch Core Sheets?
As of the latest update, prices for Carbon Fiber Prepreg Birch Core Sheets are as follows:
- 1mm x 24" x 24": $631.09
- 1mm x 24" x 36": $789.09
- 2mm x 24" x 24": $644.04
- 2mm x 24" x 36": $808.50
- 3mm x 24" x 24": $656.97
- 3mm x 24" x 36": $827.91
- 4mm x 24" x 24": $669.90
- 4mm x 24" x 36": $847.32
Note: Prices are subject to change and do not include shipping or taxes. For the most current pricing, visit the product page or contact DragonPlate directly.
How long does it take for Carbon Fiber Prepreg Birch Core Sheets to ship?
Please allow 10-15 days before this product ships. This lead time applies to all listed sizes and thicknesses. Note: Additional time may be required for orders involving ultra-high modulus (UHM) carbon fiber due to export vetting requirements.
Technical & Compliance Information
Are there export restrictions for Carbon Fiber Prepreg Birch Core Sheets?
Yes, ultra-high modulus (UHM) carbon fiber options are subject to export restrictions. Customers must complete a PDF form detailing the end use, and both the customer and application will be vetted before shipment. Orders for UHM products cannot be shipped until this process is complete. Download the required form. Note: Standard modulus sheets are not subject to these restrictions.
What certifications and compliance standards apply to DragonPlate products?
DragonPlate products are manufactured under ISO 9001:2015 quality standards at their facility in Elbridge, New York. Additionally, DragonPlate has completed a CMMC Level 1 self-assessment (submitted to SPRS) and a NIST SP 800-171 self-assessment to meet DFARS 252.204-7012 requirements. The company is actively advancing its cybersecurity program to meet CMMC Level 2 requirements. Note: For further compliance details, contact service@dragonplate.com or call 315-252-2559.
Features & Performance
What are the key performance benefits of Carbon Fiber Prepreg Birch Core Sheets?
These sheets offer a high strength-to-weight ratio, combining the toughness and machinability of birch with the stiffness and durability of carbon fiber skins. The option for high modulus and ultra-high modulus carbon fiber increases panel stiffness. The satin finish on both sides provides a smooth surface for applications requiring aesthetics and performance. Note: Ultra-high modulus options require export vetting and may not be suitable for all buyers.
What are the main use cases for Carbon Fiber Prepreg Birch Core Sheets?
These sheets are suitable for applications requiring lightweight, stiff, and machinable panels, such as aerospace, robotics, industrial automation, and custom fabrication projects. The birch core allows for easier machining compared to some other core materials. Note: For applications requiring flame retardancy or alternative core materials, consider other DragonPlate sandwich sheet options.
Support & Documentation
Where can I find technical documentation and CAD models for Carbon Fiber Prepreg Birch Core Sheets?
Technical documentation, including product catalogs and downloadable CAD models, is available on the DragonPlate website. Visit the CAD Models Download Page and the Weights and Specs Page for detailed specifications. Note: For additional technical support, contact DragonPlate customer service.
How can I get support or ask questions about Carbon Fiber Prepreg Birch Core Sheets?
For product questions, technical support, or compliance inquiries, contact DragonPlate customer service by phone at 315-252-2559 (Monday-Friday, 8:30am – 5:00pm ET) or email service@dragonplate.com. Note: For export or compliance questions regarding ultra-high modulus options, contact sales before placing your order.
DragonPlate Carbon Fiber Prepreg Birch Core Sheets are a light weight composite utilizing a birch core and carbon fiber skins. Birch is an excellent core material that offers both a high degree of toughness and machinability.
