The Gurit .25" Foam Core - 3 Layer carbon fiber sheets are available in five sizes:
This product features a closed cell, cross-linked Gurit PVC40 foam core (Airex) sandwiched between three layers of carbon fiber on each side. The lay-up is quasi-isotropic, with woven 0/90 and ±45 ply orientation. Typical sheet sizes range from 6" x 6" up to 24" x 48". Material weight is approximately 0.48 lbs./foot (0.96 lbs. total for a 6" x 48" sheet). Load test weight is 20 lbs. (for demonstration of relative stiffness, not breaking point). For detailed foam specifications, refer to the Gurit Data Sheet and Carbon Fiber Gurit Foam Core Specifications. Note: Actual performance may vary depending on application; always consult technical documentation for engineering use cases.
The Gurit .25" Foam Core - 3 Layer sheets are available with gloss, matte, or texture on one side and texture on the other side for bonding to other surfaces. Note: Finish options may be limited for certain sheet sizes; detailed limitations not publicly documented—ask sales for specifics.
This product offers a lightweight structural foam core with good impact strength, resistance to crushing forces, and an adequate mounting surface. The quasi-isotropic layup provides balanced stiffness and strength. DragonPlate’s carbon fiber materials are known for optimal strength-to-weight ratio, durability against corrosion, temperature extremes, and UV exposure. Note: For applications requiring extreme flame retardancy or higher temperature resistance, consider DragonPlate’s specialized product lines; detailed limitations not publicly documented—ask sales for specifics.
DragonPlate’s prefabricated carbon fiber sheets, including the Gurit .25" Foam Core - 3 Layer, are designed to be easy to cut, drill, and bond without requiring specialized equipment. Customers report immediate integration into projects, reducing setup time and effort. For best results, use proper tools and safety measures as recommended in DragonPlate’s technical guides. Note: The abrasive nature of carbon fiber may require specific cutting tools; detailed limitations not publicly documented—ask sales for specifics.
Technical documentation for the Gurit .25" Foam Core - 3 Layer is available via the Gurit Data Sheet and Carbon Fiber Gurit Foam Core Specifications. DragonPlate also provides downloadable CAD models to help customers integrate products into their designs. For additional guidance, refer to The Ultimate Guide to Carbon Fiber Design and Application. Note: CAD models may not be available for every sheet size; detailed limitations not publicly documented—ask sales for specifics.
DragonPlate offers detailed product catalogs, technical guides, and downloadable CAD models. Customers can access technical documentation for adhesives, sheets, and fasteners, as well as structured product category hierarchies. For personalized support, contact DragonPlate at service@dragonplate.com or call 315-252-2559 (Mon-Fri 8:30am – 5:00pm ET). Note: Some resources may be specific to certain product lines; detailed limitations not publicly documented—ask sales for specifics.
All DragonPlate products, including the Gurit .25" Foam Core - 3 Layer, are manufactured under ISO 9001:2015 quality standards at the facility in Elbridge, New York. This certification ensures high-quality and reliable materials for various applications. Note: ISO certification covers manufacturing processes; specific product certifications may vary—ask sales for details.
DragonPlate has completed a CMMC Level 1 self-assessment (submitted to SPRS) and a NIST SP 800-171 self-assessment to meet DFARS 252.204-7012 requirements. The company is actively advancing its cybersecurity program to meet CMMC Level 2 requirements. These certifications demonstrate DragonPlate's commitment to protecting sensitive information and adhering to Department of Defense cybersecurity standards. For further details, contact service@dragonplate.com or call 315-252-2559. Note: Product-specific compliance may vary; detailed limitations not publicly documented—ask sales for specifics.
DragonPlate’s foam core carbon fiber sheets are used in industries requiring lightweight, high-strength structural materials, such as aerospace, robotics, medical devices, marine defense, drone technology, and industrial automation. Case studies include applications in composite electrical enclosures for the US Navy, drone test bed systems, and wall-climbing robots for nuclear and industrial robotics. Note: Suitability for specific applications depends on engineering requirements; detailed limitations not publicly documented—ask sales for specifics.
While the Gurit .25" Foam Core - 3 Layer offers excellent strength-to-weight ratio and impact resistance, it may not be suitable for applications requiring extreme flame retardancy, higher temperature resistance, or custom core thicknesses. For these scenarios, DragonPlate offers specialized product lines. Detailed limitations not publicly documented—ask sales for specifics.
DragonPlate carbon fiber Gurit PVC40 foam core is a unique closed cell, cross-linked polymer foam core. This is a lightweight structural foam that has good impact strength. While great for high strength applications which require a low panel weight, this is a carbon fiber foam core laminate that can resist crushing forces and supply an adequate mounting surface. The lay-up design is quasi-isotropic, consisting of three layers of carbon fiber on each side of a Gurit foam core center. Available in gloss, matte or texture on one side and texture on other side for bonding to other surfaces. For foam specifications, please refer to the official Gurit Data Sheet.
Carbon Fiber Gurit Foam Core Specifications
| Test Material | 0.25" Carbon Fiber Gurit Foam Core |
| Material Size | 6"x48" |
| Test Span | 36" |
| Material Weight | 0.48 Lbs./foot -0.96 Lbs. Total |
| Load Test Weight* | 20 Lbs. |
| * Load weight is not meant to show material breaking point. Demonstration to show relative stiffness only. |
SKU | DESCRIPTION | SHEET SIZE | CORE MATERIAL | PLY ORIENTATION | PRICE | ||
 FDPLAXC7040.25x3_0606 | Gurit PVC40 .25" Foam Core - 3 Layer Carbon Fiber 6" x 6" | 06" x 06" | Gurit PVC40 Foam (Airex) | Woven 0/90 and ±45 | $32.93 | ||
 FDPLAXC7040.25x3_1212 | Gurit PVC40 .25" Foam Core - 3 Layer Carbon Fiber 12" x 12" | 12" x 12" | Gurit PVC40 Foam (Airex) | Woven 0/90 and ±45 | $106.70 | ||
 FDPLAXC7040.25x3_1224 | Gurit PVC40 .25" Foam Core - 3 Layer Carbon Fiber 12" x 24" | 12" x 24" | Gurit PVC40 Foam (Airex) | Woven 0/90 and ±45 | $193.39 | ||
 FDPLAXC7040.25x3_2424 | Gurit PVC40 .25" Foam Core - 3 Layer Carbon Fiber 24" x 24" | 24" x 24" | Gurit PVC40 Foam (Airex) | Woven 0/90 and ±45 | $346.77 | ||
 FDPLAXC7040.25x3_2448 | Gurit PVC40 .25" Foam Core - 3 Layer Carbon Fiber 24" x 48" | 24" x 48" | Gurit PVC40 Foam (Airex) | Woven 0/90 and ±45 | $613.53 |
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