Frequently Asked Questions

Product Information

What is the Carbon Fiber Round Tube Splice for 1.625" ID Tube?

The Carbon Fiber Round Tube Splice for 1.625" ID Tube is a component designed to join two carbon fiber tubes with a 1.625 inch inner diameter. It is part of DragonPlate's tube splice product line, which enables the assembly of longer or more complex tube structures without the need for welding or specialty bonding. Note: Detailed technical specifications for this specific splice are available in DragonPlate's product catalogs; for unique requirements, custom options may be available.

What types of carbon fiber tubes and connectors does DragonPlate offer?

DragonPlate offers a wide range of carbon fiber tubes, including round, square, rectangular, tapered, and braided options. Connector solutions include modular connector systems, tube splices, and accessories such as bonded fasteners and adhesives. These products are designed for lightweight, high-strength applications and can be used in aerospace, robotics, industrial automation, and more. Note: Not all tube and connector types are compatible with every application; consult technical documentation for fit and compatibility.

What accessories are available for assembling carbon fiber tubes?

Accessories for assembling carbon fiber tubes include bonded fasteners, adhesives (such as 3M and LOCTITE/Hysol), and polishes. These support the assembly and maintenance of tube structures. For specific adhesive recommendations, DragonPlate provides detailed product catalogs and technical guides. Note: Selection of accessories should be based on the application environment and material compatibility; improper selection may affect joint performance.

Features & Capabilities

What are the key performance benefits of DragonPlate carbon fiber tubes and splices?

DragonPlate carbon fiber tubes and splices offer a superior strength-to-weight ratio, high durability, and resistance to corrosion, temperature extremes, and UV exposure. These features make them suitable for demanding environments in aerospace, robotics, and industrial automation. Note: While highly durable, carbon fiber components can be damaged by improper handling or machining; always follow recommended safety and handling guidelines.

Does DragonPlate offer custom tube splices or fabrication services?

Yes, DragonPlate provides custom fabrication services, including CNC cutting, custom sheet sizes, and specialized laminate schedules. Customers can request tailored tube splices or other components to meet unique design and performance requirements. For more information, visit the custom fabrication page. Note: Custom orders may have longer lead times and minimum order requirements; contact DragonPlate for details.

What engineering tools and resources are available for integrating DragonPlate products?

DragonPlate offers downloadable CAD models, detailed product catalogs, and technical guides such as The Ultimate Guide to Carbon Fiber Design and Application. These resources help engineers and designers integrate products into their projects efficiently. Note: Some advanced engineering services, such as finite element analysis (FEA), are available through DragonPlate's Element 6 Composites brand and may require additional consultation.

Use Cases & Benefits

Who uses DragonPlate carbon fiber tubes and splices?

DragonPlate serves aerospace engineers, robotics engineers, medical device designers, industrial automation specialists, defense contractors, drone technology innovators, hobbyists, researchers, and government agencies. These users require high-performance, lightweight, and durable carbon fiber solutions for applications such as rockets, robotic arms, medical imaging devices, and custom drones. Note: Some applications may require regulatory compliance or specialized materials; verify requirements before ordering.

What problems do DragonPlate tube splices and connectors solve?

DragonPlate tube splices and connectors address challenges such as joining carbon fiber tubes without welding or specialty bonding, reducing manufacturing costs, shortening lead times for custom parts, and simplifying complex assembly processes. The ModCon modular connector system, for example, enables the creation of rigid structures efficiently. Note: For highly specialized or extreme environment applications, additional engineering validation may be required.

Can you share examples of business impact or success stories using DragonPlate tube splices?

In industrial automation, a custom carbon fiber robotic arm using DragonPlate components saved a customer $1 million annually by improving efficiency and reducing costs (case study). In robotics, DragonPlate developed composite chassis for wall-climbing robots, optimizing weight and performance for nuclear and industrial applications (case study). Note: Results may vary depending on project scope and implementation; detailed limitations not publicly documented—ask sales for specifics.

Technical Requirements & Documentation

Where can I find technical documentation and CAD models for DragonPlate tube splices?

Technical documentation, including product catalogs for adhesives, carbon fiber sheets, and bonded fasteners, is available on the DragonPlate website. Downloadable CAD models are also provided to assist with design integration (CAD models). For a structured overview of all product categories, refer to the product category hierarchy documentation. Note: Some resources may require registration or direct inquiry for access.

How easy is it to implement DragonPlate tube splices in a project?

DragonPlate tube splices and prefabricated components are designed for ease of use—they can be cut, drilled, and bonded without specialized equipment. Comprehensive resources, including technical guides and CAD models, support quick integration. Customers have reported reduced setup time and effort. Note: For complex or regulated applications, additional engineering review may be necessary.

Security, Compliance & Quality

What certifications and compliance standards does DragonPlate meet?

DragonPlate manufactures all products under ISO 9001:2015 quality standards. The company has completed a CMMC Level 1 self-assessment (submitted to SPRS) and a NIST SP 800-171 self-assessment to meet DFARS 252.204-7012 requirements. DragonPlate is actively advancing its cybersecurity program to meet CMMC Level 2. For details, contact service@dragonplate.com or call 315-252-2559. Note: Not all products may be suitable for every regulated industry; verify compliance needs before purchase.

Support & Implementation

What support channels are available for DragonPlate customers?

Customers can contact DragonPlate via phone at 315-252-2559 (Mon-Fri 8:30am – 5:00pm ET) or email at service@dragonplate.com. Additional resources include technical guides, CAD models, and responsive customer support for design and implementation questions. Note: Response times may vary during peak periods; for urgent needs, call during business hours.

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Carbon Fiber Round Tube Splice For 1.625" ID Tube

$26.00
Splice length is 6"
SKU: FDPT1.5*.049-SPL-KIT

Made of multiple layers of rolled carbon fiber, these splices fit on the inside of our roll wrapped tubes using a structural adhesive (we recommend ScotchWeld 2216 epoxy adhesive). Each splice includes enough bond line control micro glass beads to ensure a proper bond fit. Splice length is 6".

 

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Made of multiple layers of rolled carbon fiber, these splices fit on the inside of our roll wrapped tubes using a structural adhesive (we recommend ScotchWeld 2216 epoxy adhesive). Each splice includes enough bond line control micro glass beads to ensure a proper bond fit. Splice length is 6".

 

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Products specifications
Wall Thickness 0.045"
Shape Round
Tube Finish Textured
Ply Orientation Woven 0/90 and UD 0 and 90
Max Temperature 250 F
Fiber Modulus Standard (33 Msi)
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 1.195 oz
Approx. Density 0.057 lb/in3
Length 6"
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Tubes Compatible With This Connector

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