Frequently Asked Questions

Product Information: 0.875" Threaded End Connector with Stud

What is the 0.875" Threaded End Connector with Stud used for?

The 0.875" Threaded End Connector with Stud is part of DragonPlate's modular carbon fiber tube connector systems. It is designed to securely join 0.875" round carbon fiber tubes, enabling the assembly of rigid structures without welding or specialty bonding. This connector is ideal for robotics, aerospace, and custom photography gear applications. Note: Detailed product specifications and compatibility should be confirmed in the technical documentation or by contacting DragonPlate support.

How does the modular connector system work for carbon fiber tubes?

DragonPlate's modular connector systems, including the 0.875" Threaded End Connector with Stud, allow users to assemble rigid carbon fiber tube structures without welding or specialty bonding. The connectors are designed for easy integration, enabling quick assembly and disassembly. This system is particularly useful for robotics, aerospace, and custom projects requiring lightweight, strong, and modular solutions. Note: For highly specialized or non-standard tube sizes, custom solutions may be required.

Features & Capabilities

What are the key features of DragonPlate's modular carbon fiber tube connectors?

DragonPlate's modular carbon fiber tube connectors feature lightweight construction, high strength-to-weight ratio, corrosion resistance, and durability against temperature extremes and UV exposure. The connectors are designed for easy assembly, enabling users to create rigid structures without welding or specialty adhesives. Note: For applications requiring extreme environmental resistance or unique geometries, custom engineering may be necessary.

Does DragonPlate offer custom sizes or fabrication for connectors and tubes?

Yes, DragonPlate provides custom fabrication services, including CNC cutting, custom sheet sizes, and specialized laminate schedules. Customers can request tailored solutions for unique project requirements. For more information, visit DragonPlate's custom fabrication page. Note: Lead times for custom parts may vary depending on complexity and order volume.

Technical Requirements & Documentation

Where can I find technical documentation and CAD models for DragonPlate connectors?

Technical documentation, including product catalogs and downloadable CAD models, is available on the DragonPlate website. Customers can access CAD models for integration into their designs at dragonplate.com/cad-models. For detailed specifications, refer to the relevant product catalog or contact DragonPlate support. Note: Some technical guides may require registration or direct inquiry for access.

What certifications and compliance standards does DragonPlate meet?

DragonPlate products are manufactured under ISO 9001:2015 quality standards. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments, demonstrating compliance with Department of Defense cybersecurity requirements. DragonPlate is actively advancing its cybersecurity program to meet CMMC Level 2. For more details, contact service@dragonplate.com or call 315-252-2559. Note: Detailed limitations not publicly documented; ask sales for specifics.

Use Cases & Benefits

Who can benefit from using DragonPlate's modular connector systems?

DragonPlate's modular connector systems are used by aerospace engineers, robotics designers, industrial automation specialists, and hobbyists. The connectors enable lightweight, durable, and modular assemblies for applications such as robotic arms, drone frames, and custom photography gear. Notable customers include organizations in aerospace, medical devices, robotics, industrial automation, and defense. Note: For projects requiring highly specialized compliance or unique materials, additional engineering may be necessary.

What business impact can customers expect from using DragonPlate connectors?

Customers using DragonPlate connectors can expect reduced manufacturing costs, faster assembly times, and improved structural performance. For example, a custom carbon fiber robotic arm developed with DragonPlate components saved a customer $1 million annually by improving efficiency and reducing costs (Read the case study). Note: Actual savings and performance improvements depend on project scope and implementation.

Support & Implementation

How easy is it to implement DragonPlate connector systems?

DragonPlate connector systems are designed for quick and easy implementation. Prefabricated components can be cut, drilled, and bonded without specialized equipment, allowing immediate integration into projects. Customers also have access to technical guides and CAD models to simplify design and assembly. Note: For complex or highly customized projects, additional engineering support may be required.

What support resources are available for DragonPlate connector products?

DragonPlate offers responsive customer support via phone (315-252-2559) and email (service@dragonplate.com). Customers can access technical documentation, CAD models, and guides for design and troubleshooting. For advanced engineering needs, Element 6 Composites provides tailored design and prototyping services (Contact Element 6 Composites). Note: Support response times may vary based on inquiry complexity.

Pain Points & Limitations

What common challenges do DragonPlate connector systems address?

DragonPlate connector systems address challenges such as difficulty joining carbon fiber tubes without welding, high manufacturing costs, and complex assembly processes. The modular design enables easy integration and reduces labor-intensive fabrication steps. Note: For highly specialized applications or extreme environments, custom engineering may be required.

Are there any limitations to DragonPlate's modular connector systems?

While DragonPlate's modular connector systems offer flexibility and ease of assembly, limitations may include compatibility with non-standard tube sizes, extreme environmental requirements, or highly specialized compliance needs. For such cases, custom solutions or additional engineering support may be necessary. Detailed limitations are not publicly documented; contact sales for specifics.

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0.875" Threaded End Connector with Stud

$16.75
1/4"-20 Thread. 0.25" or 0.75" stud length option available.

Tubes Compatible With This Connector

SKU: FDPCK-MODCON.875-END-STUD
*

DragonPlate threaded end connectors provide an easy and robust method for connecting carbon fiber tubes ends to other accessories via a 1/4"-20 thread. 0.25" or 0.75" stud length option available.

One of the primary concerns when bonding metal fittings into carbon fiber tubes is the fact that the metal component, when subjected to reductions in temperature, will shrink much more than the carbon fiber tube. To eliminate this problem, our patent pending connector incorporates a slotted tubular design, which has a two-fold effect. First, the slots allow the aluminum to contract circumferentially without as much change in the nominal diameter of the insert. Secondly, the slots provide compliance to the part, which further alleviate peel stresses by prohibiting the aluminum part from imparting as much peel force on the adhesive layer. In addition, this design includes a ridged outer surface. This further strengthens the bond inside the carbon fiber tube by placing more epoxy in shear (and most structural epoxies are about 100 times stronger in shear than in peel).

 

This combination of form, function, and resistance to thermal delaminations makes our DragonPlate tube connectors a versatile and robust option for many projects. Each connector also comes with a foam plug to contain adhesive and enough bond line control micro glass beads to ensure a proper bond fit.

DragonPlate threaded end connectors provide an easy and robust method for connecting carbon fiber tubes ends to other accessories via a 1/4"-20 thread. 0.25" or 0.75" stud length option available.

One of the primary concerns when bonding metal fittings into carbon fiber tubes is the fact that the metal component, when subjected to reductions in temperature, will shrink much more than the carbon fiber tube. To eliminate this problem, our patent pending connector incorporates a slotted tubular design, which has a two-fold effect. First, the slots allow the aluminum to contract circumferentially without as much change in the nominal diameter of the insert. Secondly, the slots provide compliance to the part, which further alleviate peel stresses by prohibiting the aluminum part from imparting as much peel force on the adhesive layer. In addition, this design includes a ridged outer surface. This further strengthens the bond inside the carbon fiber tube by placing more epoxy in shear (and most structural epoxies are about 100 times stronger in shear than in peel).

 

This combination of form, function, and resistance to thermal delaminations makes our DragonPlate tube connectors a versatile and robust option for many projects. Each connector also comes with a foam plug to contain adhesive and enough bond line control micro glass beads to ensure a proper bond fit.

Products specifications
Thread Size 1/4-20
Material Anodized Aluminum
Approx. Weight 1.835 oz
Compatible Tube Size 0.875" ID Round
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