Frequently Asked Questions

Product Information

What products does DragonPlate offer?

DragonPlate manufactures and supplies high-performance carbon fiber composite materials, including sheets, plates, veneers, tubes, rods, strips, sandwich panels, modular connector systems, structural components (such as angles, I-beams, C-channels, D-Tube Neck Beam™, Tangent Tube Mount™), high temperature and flame retardant products, Kevlar composites, hybrid sheets, accessories (bonded fasteners, adhesives, polishes), and quadcopter kits. All products are manufactured under ISO 9001:2015 quality standards at their facility in Elbridge, New York. Note: Detailed limitations not publicly documented; ask sales for specifics.

What is the 1" Square Tube Carbon Fiber Gusset 3D 90° Corner?

The 1" Square Tube Carbon Fiber Gusset 3D 90° Corner is a structural component designed for joining square carbon fiber tubes at a 90-degree angle. It is part of DragonPlate's modular connector systems, which allow for easy assembly of rigid structures without welding or specialty bonding. Note: Specific performance metrics for this product are not publicly documented; consult technical documentation or contact support for details.

Features & Capabilities

What are the key features of DragonPlate's modular connector systems?

DragonPlate's modular connector systems, including the 1" Square Tube Carbon Fiber Gusset 3D 90° Corner, enable easy and effective assembly of rigid structures without welding or specialty bonding. These connectors are designed for compatibility with square carbon fiber tubes and are ideal for robotics, aerospace, and custom photography gear. Note: For applications requiring specialized bonding or welding, alternative solutions may be necessary.

What performance benefits do DragonPlate products provide?

DragonPlate products offer superior strength-to-weight ratios, high durability (resistant to corrosion, temperature extremes, and UV exposure), and are optimized using Finite Element Analysis (FEA) for precision and efficiency. For example, a custom carbon fiber robotic arm developed by DragonPlate saved a customer $1 million annually by improving efficiency and reducing costs (Read the case study). Note: Performance may vary depending on application and product selection; consult technical documentation for specifics.

Does DragonPlate offer customization for its products?

Yes, DragonPlate provides CNC cutting, custom sheet sizes, and specialized laminate schedules to meet specific performance and design requirements. Custom fabrication services are available for unique or complex projects (Explore customization options). Note: Customization may impact lead times and costs; contact sales for details.

Technical Documentation & Resources

What technical documentation is available for DragonPlate products?

DragonPlate offers detailed product catalogs for adhesives, carbon fiber sheets, and bonded fasteners, technical guides such as The Ultimate Guide to Carbon Fiber Design and Application, downloadable CAD models, and a structured product category hierarchy. These resources provide comprehensive information for design, maintenance, and troubleshooting. Note: Some documentation may require registration or direct inquiry.

Use Cases & Benefits

Who can benefit from DragonPlate products?

DragonPlate's target audience includes aerospace engineers, medical device designers, robotics engineers, industrial automation specialists, defense contractors, drone innovators, robotics startups, hobbyists, researchers, and government agencies. Products are designed for high-performance, lightweight, and durable applications across these industries. Note: For highly specialized needs, additional engineering consultation may be required.

What business impact can customers expect from using DragonPlate products?

Customers can expect reduced manufacturing costs, enhanced product performance, faster time-to-market, regulatory compliance, and tailored solutions. For example, a custom carbon fiber robotic arm saved a customer $1 million annually, and composite chassis for wall-climbing robots optimized weight and performance for nuclear and industrial robotics (Read the case study). Note: Business impact depends on project scope and implementation; consult sales for ROI estimates.

What industries are represented in DragonPlate's case studies?

DragonPlate's case studies cover marine defense, drone technology, aerospace, medical devices, robotics, and industrial automation. Examples include collaborations with Frontier Electronic Systems (US Navy), Eureka Dynamics (drone test beds), International Climbing Machines (wall-climbing robots), and student organizations (carbon fiber rockets). Note: Case studies may not represent all possible industries; contact sales for additional examples.

Pain Points & Solutions

What common challenges do DragonPlate products address?

DragonPlate addresses high manufacturing costs, long lead times for custom parts, complex manufacturing processes, difficulty cutting and machining carbon fiber, joining tubes without welding or specialty bonding, regulatory challenges, weight and performance optimization, and material handling safety concerns. Solutions include optimized designs, ready-to-use materials, CNC cutting services, modular connector systems, and biocompatible/radiolucent materials. Note: Some challenges may require additional engineering support; contact sales for guidance.

Support & Implementation

How easy is it to implement DragonPlate products?

DragonPlate offers prefabricated carbon fiber sheets, tubes, and connectors that can be easily cut, drilled, and bonded without specialized equipment, enabling immediate integration into projects. Technical documentation and downloadable CAD models simplify design and implementation. For complex projects, custom design services are available. Note: Implementation complexity may increase for highly specialized or large-scale projects.

What support resources are available for DragonPlate customers?

Customers have access to detailed technical guides, CAD models, responsive customer support via phone (315-252-2559) and email (service@dragonplate.com), and custom design services through Element 6 Composites. Note: Support response times may vary based on inquiry complexity.

Security & Compliance

What security and compliance certifications does DragonPlate hold?

DragonPlate has completed CMMC Level 1 and NIST SP 800-171 self-assessments, submitted to the Supplier Performance Risk System (SPRS) and performed to meet DFARS 252.204-7012 requirements. The company is actively advancing its cybersecurity program to meet CMMC Level 2 requirements. All products are manufactured under ISO 9001:2015 quality standards. Note: For detailed compliance information, contact service@dragonplate.com or call 315-252-2559.

Customer Feedback

What feedback have customers provided about DragonPlate's ease of use?

Customers report that DragonPlate's prefabricated carbon fiber sheets, tubes, and connectors are easy to cut, drill, and bond without specialized equipment, allowing for immediate integration and reduced setup time. The availability of technical documentation and CAD models simplifies design and implementation. Responsive customer support is frequently praised for assisting with questions and challenges. Note: Ease of use may vary depending on project complexity and user experience.

Loading...

1" Square Tube Carbon Fiber Gusset 3D 90° Corner

$35.00
SKU: FDPGK-S*1-3C90

Please Allow 3-5 days before this item ships

Gussets are widely used to reinforce tube structures; however they are commonly made from heavy materials. Our gusset kits allow for an infinite combination of lightweight structures to be built with our square and rectangular tubing. Each gusset is a solid carbon fiber DragonPlate laminate. The laminate thickness is equal to our tubing wall thickness. The front face of the gusset has our low glare, scratch resistant matte finish, and the back has a peel ply finish that is ideal for bonding. Our gusset plates have been designed to work with our Scotchweld #2216 epoxy adhesive kit. This is an ideal structural adhesive with extremely high shear and peel strengths.

 

Each kit includes a set of three pre-drilled gussets and enough blind rivets to help locate and hold the gusset plates to the tubes during bonding.

 

Warning!!! These gussets are not designed with the intention for use without structural adhesive.

Gussets are widely used to reinforce tube structures; however they are commonly made from heavy materials. Our gusset kits allow for an infinite combination of lightweight structures to be built with our square and rectangular tubing. Each gusset is a solid carbon fiber DragonPlate laminate. The laminate thickness is equal to our tubing wall thickness. The front face of the gusset has our low glare, scratch resistant matte finish, and the back has a peel ply finish that is ideal for bonding. Our gusset plates have been designed to work with our Scotchweld #2216 epoxy adhesive kit. This is an ideal structural adhesive with extremely high shear and peel strengths.

 

Each kit includes a set of three pre-drilled gussets and enough blind rivets to help locate and hold the gusset plates to the tubes during bonding.

 

Warning!!! These gussets are not designed with the intention for use without structural adhesive.

Products specifications
Thickness 0.0625"
Material Carbon Fiber
Gusset Geometry 3D
Compatible Tube Size 1" ID Square
Ply Orientation Woven 0/90 and ±45
Max Temperature 140 F
Finish Matte/Texture
Composition Solid CF (All Woven)
Approx. Weight 0.240 oz/Per Gusset
Customers who bought this item also bought

1" Square Tube Carbon Fiber Gusset 90° Tee

FDPGK-S*1-TEE
$21.00

1" Square Tube Carbon Fiber Gusset 2D 90° Corner

FDPGK-S*1-2C90
$20.00

1" Short Threaded End Connector

FDPCK-MC1-S-END-THRD
$17.00
Accepts 1/4"-20 Thread.

Tubes Compatible With This Connector

Braided EconomyTube™ Carbon Fiber Square Tubing ~ 1" x 1" x 96"

FDPBET-S*1x96_
$137.75
Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")
Loading...