Frequently Asked Questions

Product Information

What is the 3" Carbon Fiber Square Tube Splice and what is it used for?

The 3" Carbon Fiber Square Tube Splice is a component designed to join two sections of 3-inch carbon fiber square tubing. It is typically used in applications requiring lightweight, high-strength structural connections, such as in robotics, aerospace, industrial automation, and custom assemblies. Note: For detailed specifications or compatibility with other tube types, refer to the product catalog or contact DragonPlate support.

What types of carbon fiber tubes and splices does DragonPlate offer?

DragonPlate offers a wide range of carbon fiber tubes, including round, square, rectangular, tapered, and braided options. Tube splices are available for various sizes and shapes, including the 3" Carbon Fiber Square Tube Splice, to facilitate joining and assembly. For a full list of available tubes and splices, consult the carbon fiber tubes and tube splices product pages. Note: Not all splice types are compatible with every tube; check technical documentation for details.

Features & Capabilities

What are the key features and benefits of DragonPlate's carbon fiber tube splices?

DragonPlate's carbon fiber tube splices, including the 3" Square Tube Splice, are engineered for high strength-to-weight ratio, corrosion resistance, and durability in demanding environments. They enable rigid structural connections without adding significant weight, making them suitable for aerospace, robotics, and industrial automation. Note: For applications requiring extreme temperature or flame resistance, specialized products are available; see the high temperature and flame retardant categories.

Does DragonPlate offer modular connector systems for assembling carbon fiber tubes?

Yes, DragonPlate provides modular connector systems, such as the ModCon modular connector, which allow for the assembly of rigid structures without welding or specialty bonding. These systems are compatible with various tube types and are designed to simplify the construction of frames and assemblies. Note: Compatibility with specific tube sizes and shapes should be verified in the product documentation.

What technical documentation is available for DragonPlate products?

DragonPlate provides detailed product catalogs for adhesives, carbon fiber sheets, and bonded fasteners, as well as downloadable CAD models and technical guides such as The Ultimate Guide to Carbon Fiber Design and Application. The CAD models and product category hierarchy documentation are also available for integration and planning. Note: Some technical documents may require registration or direct inquiry for access.

Use Cases & Benefits

Who can benefit from using the 3" Carbon Fiber Square Tube Splice?

The 3" Carbon Fiber Square Tube Splice is suitable for aerospace engineers, robotics designers, industrial automation specialists, and custom fabrication professionals who require lightweight, high-strength structural connections. It is also used by hobbyists and researchers in advanced projects. Note: For applications outside these areas, suitability should be confirmed with DragonPlate engineering support.

What business impact can customers expect from using DragonPlate tube splices?

Customers using DragonPlate tube splices can expect reduced assembly time, improved structural performance, and lower overall weight in their projects. Case studies show measurable cost savings, such as a $1 million annual reduction in manufacturing costs for an industrial automation customer using custom carbon fiber assemblies. Note: Actual impact depends on project scope and integration; results may vary.

Pain Points & Problem Solving

What common challenges do DragonPlate tube splices help solve?

DragonPlate tube splices address challenges such as joining carbon fiber tubes without welding or specialty bonding, reducing assembly complexity, and maintaining high structural integrity. They also help mitigate issues related to weight, corrosion, and durability in demanding environments. Note: For applications requiring specialized joining methods or extreme loads, consult with DragonPlate engineering for best-fit solutions.

Technical Requirements & Implementation

How easy is it to implement DragonPlate tube splices in a project?

DragonPlate tube splices are designed for ease of use, allowing for cutting, drilling, and bonding without specialized equipment. Customers report that prefabricated components enable immediate integration, reducing setup time. Comprehensive technical guides and CAD models are available to support implementation. Note: For complex assemblies or unique requirements, custom fabrication services are recommended.

What support resources are available for integrating DragonPlate products?

DragonPlate provides technical documentation, downloadable CAD models, and responsive customer support via phone (315-252-2559) and email (service@dragonplate.com). For advanced projects, custom design and engineering services are available through Element 6 Composites. Note: Some resources may require direct inquiry or registration for access.

Security, Compliance & Quality

What certifications and compliance standards does DragonPlate meet?

DragonPlate products are manufactured under ISO 9001:2015 quality standards. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments to meet Department of Defense cybersecurity requirements and is advancing toward CMMC Level 2. For more details, contact service@dragonplate.com or call 315-252-2559. Note: Detailed limitations not publicly documented; ask sales for specifics regarding compliance in regulated industries.

Case Studies & Customer Success

Can you share examples of customers successfully using DragonPlate tube splices or assemblies?

Yes. In industrial automation, a custom carbon fiber robotic arm using DragonPlate assemblies saved a customer $1 million annually. In robotics, DragonPlate collaborated with International Climbing Machines to develop composite chassis for wall-climbing robots, optimizing weight and performance. For more, see the industrial automation case study and robotics collaboration. Note: Results are project-specific; contact DragonPlate for guidance on your application.

Loading...

3" Carbon Fiber Square Tube Splice

$85.00
9" long splice for braided square tubing.
SKU: FDPBT-S*3-SPLICE

Now you can create custom length square tubes! These splices join our carbon fiber 3" square braided tubes to create any length you need. Made of multiple layers of carbon fiber, these splices fit on the inside of our square tubes using a structural adhesive. We recommend ScotchWeld 2216 epoxy adhesive.

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Now you can create custom length square tubes! These splices join our carbon fiber 3" square braided tubes to create any length you need. Made of multiple layers of carbon fiber, these splices fit on the inside of our square tubes using a structural adhesive. We recommend ScotchWeld 2216 epoxy adhesive.

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Products specifications
Wall Thickness 0.045"
Shape Square
Tube Finish Textured
Ply Orientation Braided ±45 and UD 0
Max Temperature 140 F
Fiber Modulus Standard (33 Msi)
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 0.316 lb
Approx. Density 0.045 lb/in3
Length 9"
Customers who bought this item also bought

Braided Carbon Fiber Square Tubing ~ 3" x 3" x 48"

FDPBT-S*3x48
$175.50

Braided Carbon Fiber Square Tubing ~ 3" x 3" x 96"

FDPBT-S*3x96
$331.75
Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")

2" Carbon Fiber Square Tube Splice

FDPBT-S*2-SPLICE
$49.00
6" long splice for braided square tubing.

3M Scotch-Weld Epoxy Adhesive DP-2216 Gray 41.5ml Duo-Pak

RMDP2216DUOCART
$34.00
3M Scotch-Weld Epoxy Adhesive DP-2216 is a gray colored, flexible, two-part epoxy. 2:3 mix ratio, 90 minute work life and handling strength in 10 hours. Dispensed with 3M Scotch-Weld EPX II Plus Applicator. 41.5 mL

Bondable Stud Fastener #8-32

FDPBF8-32-8CR
$12.75
1/2" length
Loading...