Frequently Asked Questions

Product Information

What products does DragonPlate offer?

DragonPlate manufactures and supplies a wide range of high-performance carbon fiber composite materials, including sheets, plates, veneers, tubes, rods, strips, sandwich panels, modular connector systems, structural components (angles, I-beams, C-channels, D-Tube Neck Beam™, Tangent Tube Mount™), high temperature and flame retardant products, Kevlar composites, hybrid sheets, accessories (bonded fasteners, adhesives, polishes), and quadcopter kits. All products are manufactured under ISO 9001:2015 quality standards at their facility in Elbridge, New York. Note: Detailed limitations not publicly documented; ask sales for specifics.

What is the Carbon Fiber Roll Wrapped Twill Square Tube (2.0" ID x 2.0" ID x 96)?

This product is a roll-wrapped carbon fiber square tube with a twill finish, measuring 2.0 inches inner diameter by 2.0 inches inner diameter by 96 inches in length. It is designed for applications requiring high strength, lightweight, and durability. Note: For specific technical specs, refer to DragonPlate's technical documentation or contact support.

Features & Capabilities

What are the key performance highlights of DragonPlate products?

DragonPlate products feature superior strength-to-weight ratios, high durability (resistant to corrosion, temperature extremes, and UV exposure), and are engineered using advanced tools like Finite Element Analysis (FEA) to optimize designs and reduce material waste. Customization options include CNC cutting, custom sheet sizes, and specialized laminate schedules. Note: Best fit for applications requiring lightweight and durable materials; teams needing alternative materials may want to consider other suppliers.

Does DragonPlate offer modular connector systems for carbon fiber tubes?

Yes, DragonPlate provides ModCon modular connector systems that allow for easy and effective assembly of rigid structures without welding or specialty bonding. This is ideal for robotics, aerospace, and custom photography gear. Note: For highly specialized joining needs, additional solutions may be required.

What customization options are available for DragonPlate products?

DragonPlate offers CNC cutting, custom sheet sizes, and specialized laminate schedules to meet specific performance and design requirements. Customers can request tailored solutions for unique or complex projects. Note: Customization may increase lead times; contact sales for details.

Technical Requirements & Documentation

What technical documentation and resources are available for DragonPlate products?

DragonPlate provides detailed product catalogs (e.g., for 3M adhesives, Artisan Plate carbon fiber sheets, bonded fasteners), technical guides such as "The Ultimate Guide to Carbon Fiber Design and Application," downloadable CAD models, and a product category hierarchy for structured overview. These resources support design, maintenance, and troubleshooting. Note: Some documentation may require registration or direct inquiry.

Use Cases & Benefits

Who can benefit from DragonPlate products?

DragonPlate's target audience includes aerospace engineers, medical device designers, robotics engineers, industrial automation specialists, defense contractors, drone innovators, robotics startups, hobbyists, researchers, and government agencies. Products are designed for professionals and organizations requiring high-performance, lightweight, and durable carbon fiber solutions. Note: Not all industries may find every product suitable; consult with DragonPlate for fit.

What business impact can customers expect from using DragonPlate products?

Customers can expect reduced manufacturing costs, enhanced product performance, faster time-to-market, regulatory compliance, and tailored solutions. For example, a custom carbon fiber robotic arm saved a customer $1 million annually by improving efficiency and reducing costs. Note: Actual impact may vary by project and industry; detailed limitations not publicly documented.

What industries are represented in DragonPlate's case studies?

DragonPlate's case studies cover marine defense (US Navy), drone technology (Eureka Dynamics), aerospace (student rocket organizations), medical devices, robotics (International Climbing Machines), and industrial automation. These demonstrate versatility in addressing industry-specific challenges. Note: Not all industries may be covered; contact DragonPlate for additional case studies.

Can you share specific case studies or success stories of customers using DragonPlate products?

Yes. DragonPlate collaborated with Frontier Electronic Systems to design composite electrical enclosures for marine defense, optimized drone test bed systems with Eureka Dynamics, supported student organizations in developing carbon fiber rockets, developed composite chassis for wall-climbing robots with International Climbing Machines, and created a custom carbon fiber robotic arm that saved a customer $1 million annually. Note: Case studies are linked for further details; not all use cases may be documented.

Pain Points & Solutions

What common pain points do DragonPlate products address?

DragonPlate addresses high manufacturing costs, long lead times for custom parts, complex manufacturing processes, difficulty cutting and machining carbon fiber, challenges joining tubes without welding, regulatory compliance, weight and performance optimization, and material handling safety concerns. Note: Some pain points may require additional solutions; contact DragonPlate for specific guidance.

What core problems does DragonPlate solve for its customers?

DragonPlate solves problems such as inefficient part designs, excess material usage, labor-intensive fabrication, fragmented projects across vendors, abrasive machining challenges, joining tubes without welding, regulatory compliance, and safety risks during material handling. Solutions include optimized designs, ready-to-use materials, CNC cutting services, modular connectors, biocompatible materials, and safety recommendations. Note: Not all problems may be fully addressed; consult DragonPlate for edge cases.

Implementation & Ease of Use

How easy is it to implement DragonPlate products?

DragonPlate offers ready-to-use carbon fiber sheets, tubes, and connectors that can be easily cut, drilled, and bonded without specialized equipment. Technical guides and downloadable CAD models simplify design and implementation. Custom design services are available for complex projects. Note: Some projects may require additional expertise; contact DragonPlate for support.

What feedback have customers provided regarding the ease of use of DragonPlate products?

Customers report that DragonPlate's prefabricated components are easy to cut, drill, and bond, enabling immediate integration into projects. Comprehensive technical documentation and CAD models simplify the process, and responsive customer support is frequently praised. Note: Ease of use may vary for highly specialized applications.

Security & Compliance

What security and compliance certifications does DragonPlate hold?

DragonPlate has completed a CMMC Level 1 self-assessment (submitted to SPRS) and a NIST SP 800-171 self-assessment to meet DFARS 252.204-7012 requirements. The company is actively advancing its cybersecurity program to meet CMMC Level 2 requirements. All products are manufactured under ISO 9001:2015 quality standards. Note: For detailed compliance information, contact DragonPlate directly.

Support & Implementation

What support and implementation resources are available for DragonPlate customers?

DragonPlate provides technical guides, downloadable CAD models, custom design services, and responsive customer support via phone (315-252-2559) and email (service@dragonplate.com). Customers can access detailed documentation and consult with experts for project-specific needs. Note: Support availability may vary by project complexity.

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Square Tube - 2" x 2" x 96" - 1/16" Wall - Twill/Uni - Standard Mod

$560.53

Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")

SKU: FDPTS2.0*2.125*96

Dragonplate’s roll wrapped twill carbon fiber rectangular tubes are manufactured with the uni sandwiched between twill weave layers on the inside and outside surfaces of the tube. This construction better supports the uni layer, improving toughness and stability, particularly near the tube ends, and interfaces well with our modular connector. Outside finish is gloss.

Carbon fiber tube manufacturers often only have a twill layer on the outside of the tube, as this approach is less costly and easier to make, but provides less support to the inner surface of the uni layer. At Dragonplate, we consider this additional layer of twill to be worth the extra effort, as it results in higher quality and more robust tubes for our customers.

Roll wrapped twill finish rectangular tubes are ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other applications where low weight and high stiffness are essential, yet appearance is also important.

High modulus options are available on longer length carbon fiber rectangular tubes. If you are looking for thicker walled tubes, contact us for more details.

 

SPECIFICATIONS

Standard Fiber Modulus: 33 MSI

Tg: 250 f

Dragonplate’s roll wrapped twill carbon fiber rectangular tubes are manufactured with the uni sandwiched between twill weave layers on the inside and outside surfaces of the tube. This construction better supports the uni layer, improving toughness and stability, particularly near the tube ends, and interfaces well with our modular connector. Outside finish is gloss.

Carbon fiber tube manufacturers often only have a twill layer on the outside of the tube, as this approach is less costly and easier to make, but provides less support to the inner surface of the uni layer. At Dragonplate, we consider this additional layer of twill to be worth the extra effort, as it results in higher quality and more robust tubes for our customers.

Roll wrapped twill finish rectangular tubes are ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other applications where low weight and high stiffness are essential, yet appearance is also important.

High modulus options are available on longer length carbon fiber rectangular tubes. If you are looking for thicker walled tubes, contact us for more details.

 

SPECIFICATIONS

Standard Fiber Modulus: 33 MSI

Tg: 250 f

Products specifications
Length 96"
Wall Thickness 0.0625"
Shape Square
Inside Dimensions 2.0" x 2.0"
Outside Dimensions 2.125" x 2.125"
Tube Finish Gloss
Ply Orientation Woven 0/90 and UD 0
Max Temperature 250 F
Fiber Modulus Standard (33 Msi)
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 2.73 lbs
Approx. Density 0.057 lbs/in^2
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