Frequently Asked Questions

Product Information: Kevlar Core Carbon Fiber Round Tube (3" ID x 96")

What is the Kevlar Core Carbon Fiber Round Tube (3" ID x 96")?

The Kevlar Core Carbon Fiber Round Tube (3" ID x 96") is a composite tube manufactured by DragonPlate, featuring a Kevlar core for enhanced toughness and a carbon fiber exterior for optimal strength-to-weight ratio. It is designed for applications requiring both lightweight construction and impact resistance. Note: For specific technical specifications, refer to the product catalog or contact DragonPlate directly.

What are the key features of the Kevlar Core Carbon Fiber Round Tube?

This tube combines a Kevlar core for improved impact resistance with a carbon fiber exterior for high strength and low weight. It is resistant to corrosion, temperature extremes, and UV exposure, making it suitable for demanding environments. Note: Not all applications may benefit from the Kevlar core; consult DragonPlate for best-fit recommendations.

Features & Capabilities

What performance advantages does DragonPlate's Kevlar Core Carbon Fiber Tube offer?

DragonPlate's Kevlar Core Carbon Fiber Tube offers a superior strength-to-weight ratio, high durability, and resistance to corrosion, temperature extremes, and UV exposure. The Kevlar core adds toughness, making it suitable for applications where impact resistance is critical. Note: For applications requiring only maximum stiffness, a pure carbon fiber tube may be preferable.

Does DragonPlate provide technical documentation and CAD models for its tubes?

Yes, DragonPlate offers detailed technical documentation, including product catalogs and downloadable CAD models, to support design and integration. These resources are available on the DragonPlate website. Note: Some documentation may require direct inquiry for access to the most current data.

What customization options are available for Kevlar Core Carbon Fiber Tubes?

DragonPlate provides CNC cutting, custom tube lengths, and specialized laminate schedules to meet specific project requirements. Customers can request tailored solutions for unique applications. Note: Customization may affect lead times and pricing; contact DragonPlate for details.

Use Cases & Benefits

What industries commonly use Kevlar Core Carbon Fiber Tubes from DragonPlate?

Industries such as aerospace, robotics, medical devices, and industrial automation use Kevlar Core Carbon Fiber Tubes for their combination of light weight, strength, and impact resistance. Case studies include applications in wall-climbing robots and custom robotic arms. Note: Suitability depends on specific application requirements; consult DragonPlate for guidance.

What business impact can customers expect from using DragonPlate's composite tubes?

Customers have reported significant cost savings and performance improvements, such as a $1 million annual savings from a custom carbon fiber robotic arm solution. The tubes enable faster time-to-market and compliance with regulatory standards. Note: Results vary by project; not all implementations will yield the same savings.

Technical Requirements & Implementation

How easy is it to cut, machine, or assemble Kevlar Core Carbon Fiber Tubes?

DragonPlate's tubes are designed for ease of use; they can be cut, drilled, and bonded without specialized equipment. CNC cutting services are available for precision requirements. Note: The abrasive nature of carbon fiber and Kevlar requires proper tools and safety measures during machining.

Are there modular connector systems compatible with Kevlar Core Carbon Fiber Tubes?

DragonPlate offers modular connector systems (ModCon) that allow for the assembly of rigid structures without welding or specialty bonding. These systems are compatible with many DragonPlate tubes, but compatibility with Kevlar Core variants should be confirmed with DragonPlate support. Note: Not all tube sizes or types may be supported by every connector system.

Security, Compliance & Quality

What quality and compliance certifications does DragonPlate hold?

DragonPlate manufactures its products under ISO 9001:2015 quality standards. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments and is advancing toward CMMC Level 2. These certifications support customers in regulated industries such as defense and medical devices. Note: For the latest compliance status, contact DragonPlate directly.

Support & Resources

What support and resources are available for Kevlar Core Carbon Fiber Tube customers?

Customers have access to technical guides, CAD models, and responsive support via phone or email. DragonPlate's team assists with design, customization, and troubleshooting. Note: Some advanced engineering services may require engagement with DragonPlate's Element 6 Composites division.

Pain Points & Limitations

What common challenges does the Kevlar Core Carbon Fiber Tube address?

This tube addresses challenges such as the need for lightweight, impact-resistant components, difficulty in machining composites, and long lead times for custom parts. DragonPlate offers CNC cutting and stocked inventory to reduce these issues. Note: The abrasive nature of Kevlar and carbon fiber requires proper handling and safety precautions during fabrication.

Loading...

Kevlar Core Carbon Fiber Round Tube ~ 3" ID x 96"

$462.14
SKU: FDPT3.0*3.125*96*KC*

Please Allow 10-15 days before this item ships

The construction our of Kevlar core carbon fiber tubes is identical to our standard twill roll-wrapped tubes except that the uni-directional plies are replaced with prepreg woven Kevlar. By creating a sandwich laminate where carbon fiber comprises the material layers on the inside and outside of these tubes, Kevlar core carbon fiber tubes maintain most of the stiffness of our standard roll-wrapped twill prepreg tubes, but with greatly increased impact and puncture toughness due to the all Kevlar core. Wall thickness is 1/16" with a gloss finish.

Contact us for a quote on additional wall thicknesses.

Please allow 10-15 days before this product ships.

Also see other Kevlar Composites we manufacture.

The construction our of Kevlar core carbon fiber tubes is identical to our standard twill roll-wrapped tubes except that the uni-directional plies are replaced with prepreg woven Kevlar. By creating a sandwich laminate where carbon fiber comprises the material layers on the inside and outside of these tubes, Kevlar core carbon fiber tubes maintain most of the stiffness of our standard roll-wrapped twill prepreg tubes, but with greatly increased impact and puncture toughness due to the all Kevlar core. Wall thickness is 1/16" with a gloss finish.

Contact us for a quote on additional wall thicknesses.

Please allow 10-15 days before this product ships.

Also see other Kevlar Composites we manufacture.

Products specifications
Core Material Kevlar
Length 96"
Wall Thickness 0.0625"
Shape Round
Inner Diameter 3"
Outside Diameter 3.125"
Tube Finish Gloss
Ply Orientation Woven 0/90
Max Temperature 250 F
Composition CF (Woven) and Core
Approx. Weight 2.771 lbs
Approx. Density 0.048 lb/in3
Loading...