Frequently Asked Questions

Product Information

What is the 2" x 1" Carbon Fiber Rectangular Tube Splice used for?

The 2" x 1" Carbon Fiber Rectangular Tube Splice is designed to join two sections of 2" x 1" braided carbon fiber rectangular tubing, providing a rigid and lightweight connection for structural applications. It is commonly used in assemblies where high strength-to-weight ratio and corrosion resistance are required. Note: Detailed limitations for this specific splice are not publicly documented; ask sales for specifics.

What types of carbon fiber tubes and splices does DragonPlate offer?

DragonPlate offers a wide range of carbon fiber tubes, including round, square, rectangular, hexagonal, airfoil, large, tapered, braided, roll-wrapped, and pultruded options. Tube splices are available for various tube sizes and shapes, including the 2" x 1" rectangular tube splice. Note: Not all tube sizes may have matching splices; check product listings for compatibility.

Features & Capabilities

What are the key performance characteristics of DragonPlate carbon fiber products?

DragonPlate carbon fiber products are engineered for an optimal strength-to-weight ratio, making them lightweight and strong. They are highly resistant to corrosion, temperature extremes, and UV exposure, ensuring durability in challenging environments. Advanced engineering tools like Finite Element Analysis (FEA) are used to optimize designs and reduce material waste. Note: For applications requiring extreme impact resistance, alternative materials may be needed; consult technical documentation for suitability.

Does DragonPlate offer custom fabrication for carbon fiber components?

Yes, DragonPlate provides custom fabrication services, including CNC cutting, custom sheet sizes, and specialized laminate schedules to meet specific performance and design requirements. Customers can submit concept sketches, load requirements, or descriptions of their needs for tailored solutions. Note: Lead times for custom parts may vary depending on project complexity.

What technical documentation and resources are available for DragonPlate products?

DragonPlate provides extensive technical documentation, including product catalogs (e.g., 3M Adhesives, Bonded Fasteners, Braided Carbon Fiber and Kevlar Round Tubes), downloadable CAD models, weights and specs, and guides such as "The Ultimate Guide to Carbon Fiber Design and Application." Case studies and success stories are also available for reference. Note: Some resources may require registration or direct inquiry for access.

Use Cases & Benefits

Who can benefit from using DragonPlate carbon fiber tubes and splices?

Engineers, product designers, procurement managers, and researchers in industries such as aerospace, robotics, medical devices, industrial automation, and defense can benefit from DragonPlate's carbon fiber tubes and splices. These products are suitable for applications requiring lightweight, strong, and durable materials. Note: For applications outside these industries, suitability should be verified with technical support.

What business impact can customers expect from using DragonPlate carbon fiber solutions?

Customers can expect cost savings through optimized manufacturing, reduced prototyping costs, and improved efficiency due to streamlined processes and faster lead times. For example, a customer achieved $1 million in annual savings by implementing a custom carbon fiber robotic arm solution. Enhanced product performance and regulatory compliance are also key benefits. Note: Actual results may vary depending on application and implementation.

What pain points does DragonPlate address for its customers?

DragonPlate addresses high manufacturing costs, long lead times for custom parts, complex manufacturing processes, difficulty cutting and machining carbon fiber, challenges joining tubes without welding, regulatory compliance, and material handling safety concerns. Solutions include FEA optimization, CNC cutting, modular connector systems, and biocompatible materials. Note: Some pain points may require additional consultation for highly specialized applications.

Technical Requirements & Implementation

How easy is it to implement DragonPlate carbon fiber tubes and splices?

DragonPlate provides ready-to-use components that can be cut, drilled, and bonded without specialized equipment, enabling quick integration into projects. Technical guides, CAD models, and responsive support are available to assist with implementation. Note: For complex assemblies or regulatory-driven projects, custom design services may be required, which can affect lead times.

Security & Compliance

What certifications and compliance standards does DragonPlate meet?

DragonPlate is ISO 9001:2015 certified for quality management. The company has completed a CMMC Level 1 self-assessment (submitted to SPRS) and a NIST SP 800-171 self-assessment to meet DFARS 252.204-7012 requirements. DragonPlate is actively advancing its cybersecurity program to meet CMMC Level 2. Note: For the latest compliance status, contact service@dragonplate.com.

Support & Resources

How can I get technical support or request a custom solution from DragonPlate?

You can contact DragonPlate for technical support or custom solutions by calling 315-252-2559 or emailing service@dragonplate.com. Additional resources, including FAQs, shipping info, and technical guides, are available on the DragonPlate website. Note: Response times may vary during peak periods.

Case Studies & Proof

Can you share examples of successful projects using DragonPlate products?

Yes. Notable case studies include: a $1 million annual savings for a customer using a custom carbon fiber robotic arm (read the case study), composite chassis for wall-climbing robots in nuclear and industrial robotics (learn more), and composite electrical enclosures for marine defense systems (read more). Note: Results are application-specific; contact DragonPlate for more case studies relevant to your industry.

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2" x 1" Carbon Fiber Rectangular Tube Splice

$49.00
6" long splice for braided rectangular tubing.
SKU: FDPBT-R*2x1SPLICE

Now you can create custom length rectangular tubes! These splices join our carbon fiber 2" x 1" rectangular braided tubes to create any length you need. Made of multiple layers of carbon fiber, these splices fit on the inside of our rectangular tubes using a structural adhesive (we recommend ScotchWeld 2216 epoxy adhesive).

 

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Now you can create custom length rectangular tubes! These splices join our carbon fiber 2" x 1" rectangular braided tubes to create any length you need. Made of multiple layers of carbon fiber, these splices fit on the inside of our rectangular tubes using a structural adhesive (we recommend ScotchWeld 2216 epoxy adhesive).

 

These splices are not designed for slip-fit use. The splice must be bonded to both tubes with a structural adhesive for proper joint strength.

Products specifications
Wall Thickness 0.045"
Shape Rectangle
Tube Finish Textured
Ply Orientation Braided ±45 and UD 0
Max Temperature 140 F
Fiber Modulus Standard (33 Msi)
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 1.377 oz
Approx. Density 0.045 lb/in3
Length 6"
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