Frequently Asked Questions

Product Information: Braided Carbon Fiber Rectangular Tubing ~ 2" x 1" x 96"

What is the Braided Carbon Fiber Rectangular Tubing ~ 2" x 1" x 96"?

The Braided Carbon Fiber Rectangular Tubing ~ 2" x 1" x 96" is a precision-engineered carbon fiber tube manufactured by DragonPlate. It features a rectangular cross-section measuring 2 inches by 1 inch and is 96 inches in length. This tubing is part of DragonPlate's braided carbon fiber product line, designed for applications requiring high strength, low weight, and durability. Note: For detailed technical specifications, refer to the Braided Carbon Fiber Square and Rectangular Tubes Catalog. Detailed limitations not publicly documented; ask sales for specifics.

What are the key features and benefits of DragonPlate's braided carbon fiber rectangular tubing?

Key features include a superior strength-to-weight ratio, high resistance to corrosion, temperature extremes, and UV exposure, and the ability to be cut, drilled, and bonded without specialized equipment. The tubing is suitable for aerospace, robotics, medical devices, and industrial automation. Customers can access technical guides and CAD models for design support. Note: Not all applications may be suitable for standard tubing; custom solutions are available for unique requirements.

What technical documentation is available for the braided carbon fiber rectangular tubing?

DragonPlate provides a comprehensive product catalog for braided carbon fiber square and rectangular tubes, downloadable CAD models, and technical guides such as The Ultimate Guide to Carbon Fiber Design and Application. For weights and specifications, visit the Weights and Specs Page. Note: Some advanced technical data may require direct inquiry with DragonPlate's engineering team.

Features & Capabilities

How does DragonPlate's braided carbon fiber tubing perform in demanding environments?

DragonPlate's braided carbon fiber tubing is engineered for high durability, with resistance to corrosion, temperature extremes, and UV exposure. It is suitable for use in aerospace, marine, and industrial environments where long-term performance is critical. Note: For applications involving extreme chemical exposure or unique regulatory requirements, consult DragonPlate for material compatibility.

Can the braided carbon fiber rectangular tubing be customized for specific applications?

Yes, DragonPlate offers customization options such as CNC cutting, custom sheet sizes, and specialized laminate schedules to meet unique performance and design requirements. For custom fabrication, visit the custom fabrication page or contact the engineering team. Note: Custom orders may have longer lead times and minimum order requirements.

What engineering support is available for integrating DragonPlate tubing into my project?

DragonPlate provides engineering support including design consultation, Finite Element Analysis (FEA), and access to technical guides and CAD models. For advanced engineering services, DragonPlate partners with Element6 Composites. Note: Some engineering services may incur additional fees or require project qualification.

Use Cases & Industries

What industries commonly use DragonPlate's braided carbon fiber rectangular tubing?

Industries include aerospace (e.g., rocket structures), robotics (e.g., robotic arms), industrial automation, marine defense, and medical devices. Case studies show applications such as a custom carbon fiber robotic arm saving $1 million annually and composite enclosures for the US Navy. Note: Suitability for highly specialized or regulated applications should be confirmed with DragonPlate's engineering team.

Are there real-world examples of DragonPlate tubing delivering measurable results?

Yes. In industrial automation, a custom carbon fiber robotic arm using DragonPlate materials saved a customer $1 million annually. In marine defense, DragonPlate's composite enclosures outperformed aluminum in shock and vibration tests for the US Navy. For more, see the industrial automation case study and US Navy video. Note: Results may vary depending on application and implementation.

Technical Requirements & Implementation

How easy is it to cut, machine, or assemble DragonPlate's braided carbon fiber tubing?

Customers report that DragonPlate's tubing can be cut, drilled, and bonded using standard tools, without the need for specialized equipment. For complex machining, DragonPlate offers CNC cutting services. Note: Proper safety measures are recommended due to carbon fiber dust; for large or complex assemblies, consider using DragonPlate's CNC services.

What support resources are available for new users of DragonPlate tubing?

DragonPlate provides technical guides, CAD models, and responsive customer support via phone (315-252-2559) and email (service@dragonplate.com). Customers can also access the FAQ page and Ultimate Guide to Carbon Fiber Design and Application. Note: Some advanced support services may require additional fees or project qualification.

Security, Compliance & Certifications

What certifications and compliance standards does DragonPlate meet?

DragonPlate is ISO 9001:2015 certified for quality management. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments to meet Department of Defense cybersecurity standards and is advancing toward CMMC Level 2. For details, contact service@dragonplate.com or call 315-252-2559. Note: For application-specific compliance (e.g., medical, defense), confirm requirements with DragonPlate prior to purchase.

Pain Points & Limitations

What common challenges does DragonPlate's braided carbon fiber tubing address?

It addresses high manufacturing costs (via optimized design and efficient production), long lead times for custom parts (with stocked inventory and CNC services), and complex assembly (with modular connector systems). It also helps with regulatory compliance by offering biocompatible and radiolucent materials. Note: For highly specialized needs or extreme environments, custom engineering may be required.

Are there any limitations or scenarios where DragonPlate's braided carbon fiber tubing may not be the best fit?

While DragonPlate tubing is suitable for many demanding applications, limitations may include compatibility with certain chemicals, extreme regulatory requirements, or highly specialized geometries. For these cases, custom solutions or alternative materials may be necessary. Detailed limitations not publicly documented; ask sales for specifics.

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Braided Carbon Fiber Rectangular Tubing ~ 2" x 1" x 96"

$241.75
Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")
SKU: FDPBT-R*2x1x96
*

This rectangular tubing is comprised of Carbon Fiber Braid and Unidirectional Fabrics. This product is ideal for building light weight frames and structures. Our Carbon Fiber rectangular tubing has been engineered to be much stronger under torsional and side loading than pultruded tubing. Our tubing is also significantly lighter than pultruded tubing. Our carbon fiber rectangular tube as been designed so that the unidirectional layers are captured in a sandwich structure, eliminating longitudinal cracking and splitting. The finish on this product is different from our other product lines. These rectangular tubes show the texture of the carbon fiber braid with a wet shiny appearance.

 

Dimensions are taken from the inside.

 

Don't see exactly what you're looking for? Contact us about custom thicknesses, sizes, and finished lengths.

This rectangular tubing is comprised of Carbon Fiber Braid and Unidirectional Fabrics. This product is ideal for building light weight frames and structures. Our Carbon Fiber rectangular tubing has been engineered to be much stronger under torsional and side loading than pultruded tubing. Our tubing is also significantly lighter than pultruded tubing. Our carbon fiber rectangular tube as been designed so that the unidirectional layers are captured in a sandwich structure, eliminating longitudinal cracking and splitting. The finish on this product is different from our other product lines. These rectangular tubes show the texture of the carbon fiber braid with a wet shiny appearance.

 

Dimensions are taken from the inside.

 

Don't see exactly what you're looking for? Contact us about custom thicknesses, sizes, and finished lengths.

Products specifications
Length 96"
Shape Rectangle
Actual Inside Dimensions 0.990" x 1.980"
Ply Orientation Braided ±45 and UD 0
Max Temperature 140 F
Fiber Modulus Standard (33 Msi)
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 1.092 lb Std or 1.703 lb Uni
Approx. Density 0.042 lb/in3Std or 0.068 lb/in3UNI
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Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")

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