Frequently Asked Questions

Product Information & Specifications

What is the Carbon Fiber Roll Wrapped Twill Tube ~ 1.75" ID x 96", Gloss Finish?

This product is a roll-wrapped carbon fiber tube with a twill weave finish, featuring an inner diameter of 1.75 inches and a length of 96 inches. The tube has a gloss finish and is designed for applications requiring high strength and low weight. Note: Specific wall thickness and performance metrics for this exact tube are not detailed on the original webpage; refer to DragonPlate's technical documentation for further specifications.

What materials and finishes are available for DragonPlate carbon fiber tubes?

DragonPlate offers carbon fiber tubes in various finishes, weave patterns (including twill), and thicknesses. Options include round, square, rectangular, tapered, and braided tubes, with finishes such as gloss and matte. Note: Not all finishes or patterns are available for every tube size; check product listings for specifics.

Features & Capabilities

What are the key performance highlights of DragonPlate carbon fiber tubes?

DragonPlate carbon fiber tubes are lightweight and strong, offering an optimal strength-to-weight ratio. They are highly resistant to corrosion, temperature extremes, and UV exposure, ensuring durability in challenging environments. Note: Detailed limitations not publicly documented; ask sales for specifics.

Does DragonPlate offer customization for carbon fiber tubes?

Yes, DragonPlate provides CNC cutting, custom sheet sizes, and specialized laminate schedules to meet specific performance and design requirements. Customers can request tailored solutions for unique projects. Note: Customization may increase lead times; contact sales for details.

What engineering tools does DragonPlate use to optimize product performance?

DragonPlate utilizes Finite Element Analysis (FEA) to optimize designs, reduce material waste, and improve manufacturing efficiency. This is especially valuable for industries like aerospace, robotics, and medical devices. Note: FEA is primarily used for custom and advanced engineering projects; not all standard products are FEA-optimized.

Use Cases & Benefits

Who can benefit from DragonPlate carbon fiber tubes?

DragonPlate carbon fiber tubes are used by aerospace engineers, medical device designers, robotics engineers, industrial automation specialists, defense contractors, drone innovators, hobbyists, researchers, and government agencies. These tubes are ideal for applications requiring lightweight, durable, and high-performance materials. Note: For highly specialized regulatory or biocompatibility needs, confirm material suitability with sales.

What business impact can customers expect from using DragonPlate carbon fiber tubes?

Customers can expect reduced manufacturing costs, enhanced product performance, and faster time-to-market. For example, a custom carbon fiber robotic arm saved a customer $1 million annually by improving efficiency and reducing costs (Read the case study). Note: Actual impact depends on project scope and implementation; results may vary.

Pain Points & Solutions

What common challenges do DragonPlate carbon fiber tubes address?

DragonPlate tubes help solve high manufacturing costs, long lead times for custom parts, complex manufacturing processes, difficulty cutting and machining carbon fiber, and joining tubes without welding or specialty bonding. The ModCon modular connector system provides easy assembly solutions. Note: For extremely large or highly specialized assemblies, additional engineering may be required.

Technical Documentation & Resources

What technical documentation is available for DragonPlate carbon fiber tubes?

DragonPlate provides detailed product catalogs, technical guides (such as The Ultimate Guide to Carbon Fiber Design and Application), downloadable CAD models, and a product category hierarchy overview. These resources support design, maintenance, and integration. Note: Not all documentation covers every product variant; check the specific catalog for your tube.

Implementation & Ease of Use

How easy is it to implement DragonPlate carbon fiber tubes in a project?

DragonPlate tubes are ready-to-use and can be cut, drilled, and bonded without specialized equipment. Customers benefit from comprehensive technical documentation and responsive support. For custom projects, tailored design and prototyping services are available. Note: For highly complex assemblies, additional engineering support may be required.

Security, Compliance & Quality Assurance

What certifications and compliance standards does DragonPlate meet?

DragonPlate products are manufactured under ISO 9001:2015 quality standards. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments, and is advancing its cybersecurity program to meet CMMC Level 2 requirements. These certifications demonstrate commitment to quality and Department of Defense cybersecurity standards. Note: For industry-specific compliance needs, contact sales for details.

Support & Customer Experience

What support resources are available for DragonPlate customers?

DragonPlate offers responsive customer support via phone (315-252-2559) and email (service@dragonplate.com). Customers can access technical guides, CAD models, and product catalogs online. For complex projects, engineering and design services are available through Element 6 Composites. Note: Support hours are Mon-Fri 8:30am – 5:00pm ET; response times may vary outside these hours.

Case Studies & Success Stories

Can you share specific case studies of customers using DragonPlate carbon fiber tubes?

DragonPlate's carbon fiber solutions have been used in marine defense (composite enclosures for the US Navy), drone technology (enhanced test bed systems), aerospace (carbon fiber rockets), medical devices (biocompatible materials), robotics (wall-climbing robots), and industrial automation (robotic arms saving $1 million annually). See industrial automation case study and aerospace case study. Note: Case studies reflect specific customer outcomes; results may vary for new projects.

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Carbon Fiber Roll Wrapped Twill Tube ~ 1.75" ID x 96", Gloss Finish

$308.84
Tube face and high modulus options available.

Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")

SKU: FDPT1.75*1.875*96
*
*

PRICE BREAKS - The more you buy, the more you save.
(please allow additional time for large quantities)
Quantity
6+
12+
Price
$296.49
$284.13

Dragonplate roll wrapped twill carbon fiber tubes are fabricated from a combination of unidirectional and woven twill prepreg material and cello wrapped for a gloss finish. The unidirectional layers are oriented to provide high bending stiffness and axial strength. The inner and outer layers provide a bias support in addition to an attractive appearance. This product is ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other application where low weight and high stiffness are essential, yet appearance is also important.

Carbon Fiber Tube Faces

Three different unidirectional CF options are available in these tubes: 33 msi standard modulus (SM) PAN unidirectional carbon fiber, 57 msi high modulus (HM) PAN carbon fiber, and 110 msi ultra high modulus (UHM) Pitch carbon fiber. The benefit of the PAN carbon fiber is higher strength, whereas the pitch carbon fiber has higher stiffness, higher thermal conductivity, and lower thermal expansion (CTE nearly zero). Depending on the application, both are excellent options. For example, if the part requires maximum strength, then the standard modulus material would be the best choice. If additional stiffness is required, but the component must still retain most of the high strength properties, then the high modulus PAN carbon fiber is the better choice. If, however, the loads are low, for example in many automation and robotics applications, the ultra high modulus Pitch fiber can substantially increase the stiffness of a part. Properly designed, a carbon fiber part made from Dragonplate UHM carbon fiber can easily be stiffer than one made from steel, but at less than 1/5th the weight.

Although more expensive than our other carbon fiber options, Dragonplate HM and UHM carbon fiber tubes provide an opportunity for unprecedented weight savings, particularly in applications where minimum weight and deflection are critical. Dragonplate HM tubes are about 50% stiffer than aluminum, whereas the UHM tubes are as rigid as steel. Our standard offering includes tubes with 1/16" wall thickness; however, we are able to custom fabricate these tubes with 1/4" or more wall thickness upon request.

 

Since UHM carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

Cello wrapped for a gloss finish with your choice of tube face.

Carbon Fiber Tube Faces

Please allow 10-15 days for high modulus or tube face options.

Dragonplate roll wrapped twill carbon fiber tubes are fabricated from a combination of unidirectional and woven twill prepreg material and cello wrapped for a gloss finish. The unidirectional layers are oriented to provide high bending stiffness and axial strength. The inner and outer layers provide a bias support in addition to an attractive appearance. This product is ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other application where low weight and high stiffness are essential, yet appearance is also important.

Carbon Fiber Tube Faces

Three different unidirectional CF options are available in these tubes: 33 msi standard modulus (SM) PAN unidirectional carbon fiber, 57 msi high modulus (HM) PAN carbon fiber, and 110 msi ultra high modulus (UHM) Pitch carbon fiber. The benefit of the PAN carbon fiber is higher strength, whereas the pitch carbon fiber has higher stiffness, higher thermal conductivity, and lower thermal expansion (CTE nearly zero). Depending on the application, both are excellent options. For example, if the part requires maximum strength, then the standard modulus material would be the best choice. If additional stiffness is required, but the component must still retain most of the high strength properties, then the high modulus PAN carbon fiber is the better choice. If, however, the loads are low, for example in many automation and robotics applications, the ultra high modulus Pitch fiber can substantially increase the stiffness of a part. Properly designed, a carbon fiber part made from Dragonplate UHM carbon fiber can easily be stiffer than one made from steel, but at less than 1/5th the weight.

Although more expensive than our other carbon fiber options, Dragonplate HM and UHM carbon fiber tubes provide an opportunity for unprecedented weight savings, particularly in applications where minimum weight and deflection are critical. Dragonplate HM tubes are about 50% stiffer than aluminum, whereas the UHM tubes are as rigid as steel. Our standard offering includes tubes with 1/16" wall thickness; however, we are able to custom fabricate these tubes with 1/4" or more wall thickness upon request.

 

Since UHM carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

Cello wrapped for a gloss finish with your choice of tube face.

Carbon Fiber Tube Faces

Please allow 10-15 days for high modulus or tube face options.

Products specifications
Wall Thickness 0.0625"/0.0937"/0.125"
Outside Diameter 1.875"/1.937"/2"
Length 96"
Shape Round
Inner Diameter 1.75"
Tube Finish Gloss
Ply Orientation Woven 0/90 and UD 0
Max Temperature 250 F
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 1.946 lb/ 2.971 lb/ 4.029 lb
Approx. Density 0.057 lb/in3
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