Frequently Asked Questions

Product Information: Carbon Fiber Prepreg LAST-A-FOAM® Core Sheet 0.125" x 24" x 36"

What is the Carbon Fiber Prepreg LAST-A-FOAM® Core Sheet 0.125" x 24" x 36"?

This product is a carbon fiber sandwich sheet featuring a LAST-A-FOAM® core, with a thickness of 0.125 inches and dimensions of 24 by 36 inches. It is designed for applications requiring lightweight, high-strength, and durable composite materials. Note: For specific technical specs, refer to the Weights and Specs Page.

What are the key features of the Carbon Fiber Prepreg LAST-A-FOAM® Core Sheet?

The sheet combines carbon fiber prepreg skins with a LAST-A-FOAM® core, offering a superior strength-to-weight ratio, enhanced durability, and resistance to corrosion, temperature extremes, and UV exposure. It is suitable for aerospace, robotics, medical devices, and other demanding applications. Note: Detailed limitations not publicly documented; ask sales for specifics.

What technical documentation is available for this product?

DragonPlate provides a comprehensive product catalog index, technical guides, downloadable CAD models, and a weights and specs page. For this sheet, refer to the Carbon Fiber Foam Core Sheets catalog and Weights and Specs Page. Note: Always verify documentation for the exact product variant.

Features & Capabilities

What performance advantages does DragonPlate's carbon fiber foam core sheet offer?

DragonPlate's foam core sheets are engineered for exceptional strength-to-weight ratio and durability. They are resistant to corrosion, temperature extremes, and UV exposure, making them suitable for challenging environments. Note: Best fit for applications needing lightweight, rigid panels; teams requiring flexible or impact-resistant materials may want to consider alternatives.

Does DragonPlate offer customization for foam core sheets?

Yes, DragonPlate provides CNC cutting, custom sheet sizes, and specialized laminate schedules for foam core sheets. Customers can request tailored solutions to meet specific performance and design requirements. Note: Customization may affect lead times; contact sales for details.

Technical Requirements & Documentation

Where can I find CAD models and technical guides for DragonPlate foam core sheets?

Downloadable CAD models are available at dragonplate.com/cad-models. Technical guides, including "The Ultimate Guide to Carbon Fiber Design and Application," can be accessed at element6composites.com. Note: CAD models may not cover all product variants; verify compatibility before use.

Use Cases & Benefits

Who typically uses DragonPlate carbon fiber foam core sheets?

These sheets are used by aerospace engineers, robotics designers, medical device developers, industrial automation specialists, and defense contractors. They are also suitable for drone technology innovators, researchers, and hobbyists requiring lightweight, durable panels. Note: Not recommended for applications needing high flexibility or impact absorption.

What business impact can customers expect from using DragonPlate foam core sheets?

Customers can expect reduced manufacturing costs, improved strength-to-weight ratios, enhanced durability, and faster project timelines. For example, a custom carbon fiber robotic arm using DragonPlate materials saved a customer $1 million annually. Note: Impact varies by application; consult case studies for specifics.

Support & Implementation

How easy is it to implement DragonPlate foam core sheets in my project?

DragonPlate foam core sheets are prefabricated and can be cut, drilled, and bonded without specialized equipment, allowing for immediate integration. Technical guides and CAD models simplify the process. For custom projects, DragonPlate offers design and prototyping services. Note: Some applications may require specialized handling or safety measures.

What support resources are available for DragonPlate foam core sheets?

Customers have access to technical guides, CAD models, responsive customer support via phone (315-252-2559) and email (service@dragonplate.com), and a dedicated FAQ page. Note: Support may be limited for highly specialized or non-standard applications.

Security & Compliance

What security and compliance certifications does DragonPlate hold?

DragonPlate has completed CMMC Level 1 and NIST SP 800-171 self-assessments, submitted to the Supplier Performance Risk System (SPRS) and meeting DFARS 252.204-7012 requirements. The company is actively advancing its cybersecurity program to meet CMMC Level 2. All products are manufactured under ISO 9001:2015 quality standards. Note: For detailed compliance information, contact service@dragonplate.com.

Customer Feedback & Case Studies

Are there any case studies demonstrating the effectiveness of DragonPlate foam core sheets?

Yes. DragonPlate materials have been used in industrial automation (custom robotic arm saving $1 million annually), aerospace (carbon fiber rocket achieving significant weight reduction), and marine defense (shock isolation cabinet outperforming aluminum enclosures). See industrial automation case study and aerospace case study. Note: Case studies may not cover every product variant; review details for relevance.

What feedback have customers provided about DragonPlate foam core sheets?

Customers appreciate the ease of use, ready-to-integrate components, comprehensive technical resources, and responsive support. DragonPlate is recognized for consistent quality and reliability. Note: Feedback may vary for custom or highly specialized applications.

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Carbon Fiber Prepreg LAST-A-FOAM® Core Sheet 0.125" x 24" x 36"

$435.46
SKU: FDPLHPFC.125S2436
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Please Allow 10-15 days before this item ships

DragonPlate's carbon fiber LAST-A-FOAM® core utilizes FR-3706 foam. FR-3700 is a CFC-free, rigid, closed-cell, polyurethane foam with a density of 6 pounds per cubic foot. It exhibits a high strength-to-weight ratio due to its cellular structure and cross-linked resin. Because of its closed-cell structure, LAST-A-FOAM® FR-3706 has great resistance to water absorption, and will not swell, crack, or split on exposure to water. For foam specifications, please refer to the official LAST-A-FOAM® FR-3706 technical data sheet. Also available is the FR-3700 product data sheet.

 

The carbon fiber skins comprise 0/90 degree uni-directional with twill weave face sheets. Carbon fiber skin thickness is approximately 0.03 inches on each side of the foam core, adding approximately 0.06 inches (1.5mm) to the core thickness.

 

This sheet size has a smooth satin finish on both sides, with options for the face sheet on both sides. Also available in this sheet size is the option for higher modulus uni-directional fabrics.

 

Since ultra-high modulus (UHM) carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

 

Please allow 10-15 days before this product ships.

DragonPlate's carbon fiber LAST-A-FOAM® core utilizes FR-3706 foam. FR-3700 is a CFC-free, rigid, closed-cell, polyurethane foam with a density of 6 pounds per cubic foot. It exhibits a high strength-to-weight ratio due to its cellular structure and cross-linked resin. Because of its closed-cell structure, LAST-A-FOAM® FR-3706 has great resistance to water absorption, and will not swell, crack, or split on exposure to water. For foam specifications, please refer to the official LAST-A-FOAM® FR-3706 technical data sheet. Also available is the FR-3700 product data sheet.

 

The carbon fiber skins comprise 0/90 degree uni-directional with twill weave face sheets. Carbon fiber skin thickness is approximately 0.03 inches on each side of the foam core, adding approximately 0.06 inches (1.5mm) to the core thickness.

 

This sheet size has a smooth satin finish on both sides, with options for the face sheet on both sides. Also available in this sheet size is the option for higher modulus uni-directional fabrics.

 

Since ultra-high modulus (UHM) carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

 

Please allow 10-15 days before this product ships.

Products specifications
Sheet Size 24" x 36"
Core Material Last-a-Foam
Ply Orientation Woven 0/90 and UD 0 and 90
Max Temperature 250 F
Finish Satin/Satin
Composition CF (Woven and UD) and Core
Approx. Weight 3.759 lb
Approx. Density 0.0042 lb/in2
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