Frequently Asked Questions

Product Information

What is the Carbon Fiber Roll Wrapped Twill Tube ~ 1.625" ID x 96", Gloss Finish?

The Carbon Fiber Roll Wrapped Twill Tube ~ 1.625" ID x 96", Gloss Finish is a round carbon fiber tube manufactured by DragonPlate using a roll-wrapping process. It features a twill weave finish and a glossy exterior, designed for applications requiring a combination of lightweight construction and high strength. Note: For detailed technical specifications, refer to the Weights and Specs Page. Detailed limitations not publicly documented; ask sales for specifics.

What other carbon fiber tube options does DragonPlate offer?

DragonPlate offers a wide range of carbon fiber tubes, including round, square, rectangular, hexagonal, airfoil, large, tapered, braided, roll-wrapped, and pultruded tubes. Telescoping tubes and modular connector systems are also available for assembling rigid structures. Note: Not all tube types are suitable for every application; consult technical documentation for compatibility.

Features & Capabilities

What are the key performance characteristics of DragonPlate carbon fiber tubes?

DragonPlate carbon fiber tubes are engineered for an optimal strength-to-weight ratio, making them suitable for high-performance applications. They are highly resistant to corrosion, temperature extremes, and UV exposure. Advanced engineering tools like Finite Element Analysis (FEA) are used to optimize designs and reduce material waste. Note: For applications requiring biocompatibility or radiolucency, confirm material suitability with DragonPlate.

Does DragonPlate offer customization for carbon fiber tubes?

Yes, DragonPlate provides CNC cutting, custom sheet sizes, and specialized laminate schedules to meet specific performance and design requirements. Custom fabrication services are available for unique or complex projects. Note: Customization may affect lead times and cost; contact DragonPlate for details.

What certifications and quality standards do DragonPlate products meet?

DragonPlate products are manufactured under ISO 9001:2015 quality standards at their facility in Elbridge, New York. The company has completed CMMC Level 1 and NIST SP 800-171 self-assessments and is advancing toward CMMC Level 2 compliance. Note: For applications requiring additional certifications, verify with DragonPlate before purchase.

Use Cases & Benefits

Who typically uses DragonPlate carbon fiber tubes?

DragonPlate carbon fiber tubes are used by engineers, product designers, procurement managers, and researchers in industries such as aerospace, defense, robotics, industrial automation, medical devices, and research institutions. These tubes are chosen for applications requiring lightweight, strong, and durable materials. Note: Not all tube types are suitable for every industry; consult with DragonPlate for application-specific recommendations.

What business impact can customers expect from using DragonPlate carbon fiber tubes?

Customers can expect cost savings through optimized manufacturing, reduced prototyping costs, improved efficiency with streamlined processes, and enhanced product performance due to the tubes' strength-to-weight ratio and durability. For example, a customer achieved $1 million in annual savings by implementing a custom carbon fiber robotic arm solution (case study). Note: Actual results may vary depending on application and implementation.

Can you share examples of successful applications of DragonPlate carbon fiber tubes?

Yes. DragonPlate carbon fiber tubes have been used in marine defense (composite electrical enclosures), drone technology (drone test bed systems), aerospace (carbon fiber rockets), nuclear and industrial robotics (wall-climbing robots), and medical applications (biocompatible and radiolucent materials). See case studies: Marine Defense, Drone Technology, Aerospace, Robotics, Medical. Note: Not all applications are suitable for every tube type; consult DragonPlate for guidance.

Pain Points & Problem Solving

What common challenges do DragonPlate carbon fiber tubes help solve?

DragonPlate tubes address high manufacturing costs (via FEA optimization), long lead times for custom parts (with stocked inventory and CNC cutting), complex manufacturing processes (through end-to-end services), and difficulties in cutting or joining carbon fiber (with CNC services and modular connector systems). Note: Some challenges, such as regulatory compliance, may require additional documentation or custom solutions.

Technical Requirements & Documentation

What technical documentation is available for DragonPlate carbon fiber tubes?

Technical documentation includes product catalogs (e.g., Braided Carbon Fiber and Kevlar Round Tubes Catalog), the Ultimate Guide to Carbon Fiber Design and Application, downloadable CAD models, and the Weights and Specs Page. Note: Not all documentation covers every product variant; verify details for your specific tube.

How easy is it to implement DragonPlate carbon fiber tubes in my project?

DragonPlate provides ready-to-use components that can be cut, drilled, and bonded without specialized equipment. Technical guides and CAD models are available to simplify integration. For complex projects, custom design and prototyping services are offered. Note: Some applications may require specialized tools or safety measures; consult documentation or support for guidance.

Support & Implementation

What support resources are available for DragonPlate carbon fiber tubes?

Support resources include a comprehensive FAQ, shipping information, technical guides, and direct customer service via phone (315-252-2559) or email (service@dragonplate.com). For custom projects, DragonPlate offers design, prototyping, and manufacturing support. Note: Response times may vary during peak periods.

Security & Compliance

What security and compliance certifications does DragonPlate maintain?

DragonPlate has completed CMMC Level 1 and NIST SP 800-171 self-assessments and is actively advancing toward CMMC Level 2 compliance. Products are manufactured under ISO 9001:2015 standards. These certifications demonstrate alignment with Department of Defense cybersecurity and quality requirements. Note: For specific compliance documentation, contact DragonPlate directly.

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Carbon Fiber Roll Wrapped Twill Tube ~ 1.625" ID x 96", Gloss Finish

$295.76
Tube face and high modulus options available. Tubes over 90" long have high shipping costs due to length. We offer one free cut to reduce length and save on your shipping costs. Contact us with your desired cut length. (cut tolerance is -0, +0.25")
SKU: FDPT1.625*1.75*96
*
*

PRICE BREAKS - The more you buy, the more you save.
(please allow additional time for large quantities)
Quantity
6+
12+
Price
$283.93
$272.10

Dragonplate roll wrapped twill carbon fiber tubes are fabricated from a combination of unidirectional and woven twill prepreg material and cello wrapped for a gloss finish. The unidirectional layers are oriented to provide high bending stiffness and axial strength. The inner and outer layers provide a bias support in addition to an attractive appearance. This product is ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other application where low weight and high stiffness are essential, yet appearance is also important.

Carbon Fiber Tube Faces

Three different unidirectional CF options are available in these tubes: 33 msi standard modulus (SM) PAN unidirectional carbon fiber, 57 msi high modulus (HM) PAN carbon fiber, and 110 msi ultra high modulus (UHM) Pitch carbon fiber. The benefit of the PAN carbon fiber is higher strength, whereas the pitch carbon fiber has higher stiffness, higher thermal conductivity, and lower thermal expansion (CTE nearly zero). Depending on the application, both are excellent options. For example, if the part requires maximum strength, then the standard modulus material would be the best choice. If additional stiffness is required, but the component must still retain most of the high strength properties, then the high modulus PAN carbon fiber is the better choice. If, however, the loads are low, for example in many automation and robotics applications, the ultra high modulus Pitch fiber can substantially increase the stiffness of a part. Properly designed, a carbon fiber part made from Dragonplate UHM carbon fiber can easily be stiffer than one made from steel, but at less than 1/5th the weight.

Although more expensive than our other carbon fiber options, Dragonplate HM and UHM carbon fiber tubes provide an opportunity for unprecedented weight savings, particularly in applications where minimum weight and deflection are critical. Dragonplate HM tubes are about 50% stiffer than aluminum, whereas the UHM tubes are as rigid as steel. Our standard offering includes tubes with 1/16" wall thickness; however, we are able to custom fabricate these tubes with 1/4" or more wall thickness upon request.

 

Since UHM carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

Cello wrapped for a gloss finish with your choice of tube face.

Carbon Fiber Tube Faces

Please allow 10-15 days for high modulus or tube face options.

Dragonplate roll wrapped twill carbon fiber tubes are fabricated from a combination of unidirectional and woven twill prepreg material and cello wrapped for a gloss finish. The unidirectional layers are oriented to provide high bending stiffness and axial strength. The inner and outer layers provide a bias support in addition to an attractive appearance. This product is ideal for building lightweight frames and structures, tubular vessels, poles, column supports, and any other application where low weight and high stiffness are essential, yet appearance is also important.

Carbon Fiber Tube Faces

Three different unidirectional CF options are available in these tubes: 33 msi standard modulus (SM) PAN unidirectional carbon fiber, 57 msi high modulus (HM) PAN carbon fiber, and 110 msi ultra high modulus (UHM) Pitch carbon fiber. The benefit of the PAN carbon fiber is higher strength, whereas the pitch carbon fiber has higher stiffness, higher thermal conductivity, and lower thermal expansion (CTE nearly zero). Depending on the application, both are excellent options. For example, if the part requires maximum strength, then the standard modulus material would be the best choice. If additional stiffness is required, but the component must still retain most of the high strength properties, then the high modulus PAN carbon fiber is the better choice. If, however, the loads are low, for example in many automation and robotics applications, the ultra high modulus Pitch fiber can substantially increase the stiffness of a part. Properly designed, a carbon fiber part made from Dragonplate UHM carbon fiber can easily be stiffer than one made from steel, but at less than 1/5th the weight.

Although more expensive than our other carbon fiber options, Dragonplate HM and UHM carbon fiber tubes provide an opportunity for unprecedented weight savings, particularly in applications where minimum weight and deflection are critical. Dragonplate HM tubes are about 50% stiffer than aluminum, whereas the UHM tubes are as rigid as steel. Our standard offering includes tubes with 1/16" wall thickness; however, we are able to custom fabricate these tubes with 1/4" or more wall thickness upon request.

 

Since UHM carbon fiber material has certain export restrictions, customers are required to fill out a short form detailing the end use. Both the customer and application will need to be vetted before the product is able to ship. Please fill-out the PDF form and fax or email it back to us if you have ordered the UHM option.

Cello wrapped for a gloss finish with your choice of tube face.

Carbon Fiber Tube Faces

Please allow 10-15 days for high modulus or tube face options.

Products specifications
Wall Thickness 0.0625"/0.0937"/0.125"
Outside Diameter 1.75"/1.81"/1.875"
Length 96"
Shape Round
Inner Diameter 1.625"
Tube Finish Gloss
Ply Orientation Woven 0/90 and UD 0
Max Temperature 250 F
Composition Solid CF (Woven and Uni Directional)
Approx. Weight 1.810 lb/ 2.770 lb/ 3.760 lb
Approx. Density 0.057 lb/in3
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